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Worcester greenstar camray 12/18 User Manual

Worcester greenstar camray 12/18
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INSTRUCTION MANUAL
INSTALLATION COMMISSIONING
& SERVICING
GB
GREENSTAR CAMRAY UTILITY & UTILITY SYSTEM
12/18, 18/25, 25/32
FLOOR STANDING OIL FIRED CONDENSING BOILER
CONVENTIONAL FLUE & ROOM SEALED FLUE
FOR FULLY PUMPED OPEN VENT OR SEALED CENTRAL HEATING SYSTEMS AND DOMESTIC
HOT WATER CYLINDERS
THE APPLIANCE IS FOR USE WITH 28 SECOND KEROSENE
ONLY
INSTRUCTION MANUAL
GB
THE APPLIANCE IS FOR USE WITH 28 SECOND KEROSENE
ONLY
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Worcester greenstar camray 12/18 Specifications

General IconGeneral
ModelGreenstar Camray 12/18
Fuel TypeOil
Installation TypeFloor Standing
CategoryBoiler
Boiler TypeRegular
Warranty2 years

Summary

SAFETY AND REGULATIONS

Important Information and Symbols

Symbols used in the manual for clarity and guidance.

Safety Precautions

Essential safety guidelines for installation, operation, and handling.

Installation Regulations

Compliance with UK building regulations and relevant standards.

APPLIANCE INFORMATION

General Information and Package Contents

Overview of the appliance, dimensions, and included items.

Technical Data

Detailed specifications and performance metrics for the boiler models.

Layout and Components

Diagrams illustrating internal and external parts of the boiler.

PRE-INSTALLATION GUIDELINES

Layout and Components Utility System

Diagram illustrating components of the utility system.

Cleaning Primary Systems

Procedures for flushing and cleaning heating systems before installation.

Mains Supply Requirements

Electrical supply specifications and connection guidelines.

Oil Supply Installation

Requirements for oil storage tank and pipework installation.

Water Systems and Pipework

Installation details for various water system configurations.

Condensate and Pressure Relief Pipework

Correct installation of condensate and pressure relief piping.

Boiler Location and Clearances

Recommended space requirements for safe installation.

Flue Terminal Positions

Guidelines for safe and effective flue termination.

Conventional and Room Sealed Flue Options

Installation instructions for different flue types.

INSTALLATION PROCEDURES

Unpacking the Boiler

Safe handling and unpacking instructions for the boiler unit.

Pipework Positions and Flue Opening

Locating connections and preparing for flue installation.

Boiler Installation

Step-by-step guide for installing the boiler unit.

Flue Installation

Guidance on installing various flue kits.

Combustion Chamber

Procedures for accessing the combustion chamber.

Pipework Connections

Detailed instructions for connecting water, oil, and condensate pipes.

Oil Burner and Pump Setup

Installation and connection of the oil burner and pump.

Electrical Connections

Wiring instructions for mains and control systems.

COMMISSIONING PROCESS

Pre-Commissioning Checks - Appliance

Essential checks before appliance startup.

Filling the System

Procedures for filling heating and sealed systems.

Starting the Appliance

Steps for priming, starting, and testing the burner.

Water Treatment

Guidelines for system flushing and inhibitor addition.

Finishing Commissioning - Appliance

Final checks, documentation, and user guidance.

SERVICING AND SPARES

Inspection and Service

Routine maintenance tasks and component checks.

Burner Cleaning and Maintenance

Detailed steps for cleaning and servicing the oil burner.

Boiler Component Servicing

Maintenance for manifold, combustion chamber, and flue.

Re-commissioning After Service

Post-service checks and adjustments.

Short Parts Lists

Component part numbers for different models.

FAULT FINDING AND DIAGNOSIS

Fault Finding

Troubleshooting common boiler issues and symptoms.

Fault Finding Logic for 535 SE/LD RDB Control Box

Diagnostic flowchart for control box issues.

Oil Boiler Combustion Record

Form for recording combustion checks.

Service Interval Record

Log for recording service history.

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