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ME8200
wsm ME8200 User Manual
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WORKSHOP MANUAL
TRACTOR
ME8200,ME9000
KiSC issued 03, 2007 A
2
Table of Contents
General
19
Default Chapter
6
Safety Decals
6
Specifications
14
Table of Contents
19
1 Tractor Identification
20
2 General Precautions
21
3 Handling Precautions for Electrical Parts and Wiring
22
Wiring
22
Battery
24
Fuse
24
Connector
25
Handling of Circuit Tester
26
4 Lubricants, Fuel and Coolant
27
5 Tightening Torques
29
General Use Screws, Bolt and Nuts
29
Stud Bolts
29
6 Maintenance
30
7 Check and Maintenance
33
Daily Check
33
Check Points of Initial 50 Hours
34
Check Points of Every 50 Hours
37
Check Points of Every 100 Hours
38
Check Points of Every 200 Hours
43
Check Point of Every 300 Hours
46
Check Points of Every 400 Hours
46
Check Points of Every 600 Hours
46
Check Point of Every 800 Hours
48
Check Points of Every 1 Year
48
Check Points of Every 2 Years
49
Others
52
8 Special Tools
58
Special Tools for Engine
58
Special Tools for Tractor
72
9 Tires
84
Type of Tires
84
Tread Adjustment
85
Front Wheels
85
Rear Wheels
86
Wheel Hub
86
Tire Pressure
87
Tire Liquid Injection
87
10 Implement Limitations
91
Mechanism
95
1 Engine Body
96
Cylinder Block
96
Crankshaft
96
2 Fuel System
97
Fuel Filter
98
3 Lubricating System
99
4 Cooling System
100
5 Turbocharger System
101
Servicing
102
Troubleshooting
103
Servicing Specifications
107
Tightening Torques
114
Checking, Disassembling and Servicing
116
Separating Engine from Tractor
116
Engine Body
123
Checking and Adjusting
123
Disassembling and Assembling
126
Servicing
148
Lubricating System
167
Checking
167
Disassembling and Assembling
167
Servicing
168
Cooling System
169
Checking and Adjusting
169
Disassembling and Assembling
171
Fuel System
172
Checking and Adjusting
172
Disassembling and Assembling
174
Turbocharger System
174
Checking
174
Disassembling and Assembling
176
Pto Clutch
181
Servicing
182
Troubleshooting
183
Servicing Specifications
184
Tightening Torques
185
Checking, Disassembling and Servicing
186
Travelling Clutch
186
Checking and Adjusting
186
Disassembling and Assembling
189
Servicing
196
Hydraulic Pto Clutch
196
Checking and Adjusting
196
Disassembling and Assembling
197
Servicing
211
Mechanism
214
1 Structure
215
2 Power Train for Travelling Gear
216
Shuttle Shift Section
216
Main Gear Shift Section
217
Auxiliary Gear Shift Section
217
Four Wheel Drive Section
218
3 Power Train for Pto System
219
Pto Clutch Section
219
Pto Gear Shift Section
219
Servicing
220
Troubleshooting
221
Servicing Specifications
222
Tightening Torques
224
Checking, Disassembling and Servicing
225
Clutch Housing Case
225
Disassembling and Assembling
225
Servicing
249
Transmission Case
251
Disassembling and Assembling
251
Servicing
267
Rear Axle
273
Servicing
276
1 Troubleshooting
277
2 Servicing Specifications
278
4 Checking, Disassembling and Servicing
280
Disassembling and Assembling
280
Separating Rear Axle Case from Transmission Case (ROPS Type)
280
Separating Rear Axle Case from Transmission Case (CABIN Type) .4-S8
284
Disassembling Rear Axle Case
286
Servicing
288
Parking Brake
293
Brake Case
294
Servicing
295
Troubleshooting
296
Servicing Specifications
297
Tightening Torques
298
Checking, Disassembling and Servicing
299
Removing Master Cylinder and Equalizer
304
Separating Brake Case from Transmission Case
304
Disassembling Brake Case
305
Front Axle
308
Front Wheel Alignment
311
Servicing
313
Troubleshooting
314
Servicing Specifications
315
Tightening Torques
316
Checking, Disassembling and Servicing
317
Checking and Adjusting
317
Disassembling and Assembling
319
Separating Front Axle
319
Disassembling Front Axle
321
Servicing
336
1 Troubleshooting
337
3 Checking, Disassembling and Servicing
339
Disassembling and Assembling
339
Removing Steering Controller (ROPS Type)
339
Removing Steering Controller (CABIN Type)
340
Removing Steering Cylinder
341
Servicing
341
Hydraulic System
342
Mechanism
343
1 Structure
344
2 Hydraulic Circuit
345
3 Hydraulic Shuttle Valve
347
Operation
348
4 Pto Clutch Valve
358
5 Hydraulic Trailer Brake Valve
361
Structure
361
Operation
362
6 Power Steering Hydraulic Circuit
366
7 Three Point Hydraulic System
367
Hydraulic Circuit
367
Position Control
368
Draft Control
369
Mixed Control
370
Servicing
371
2 Servicing Specifications
374
4 Checking, Disassembling and Servicing
379
Checking and Adjusting
379
PTO Clutch Valve
379
Hydraulic Shuttle System
380
Hydraulic Brake
387
Trailer Brake Valve
388
Hydraulic Pump for Power Steering
389
Steering Controller
390
Hydraulic Pump for Three Point Hydraulic System
391
Three Point Hydraulic System
394
Disassembling and Assembling
400
Hydraulic Shuttle System
400
Master Cylinder and Equalizer
405
Trailer Brake
407
Hydraulic Pump for Power Steering
407
Steering Controller and Steering Cylinder
410
Hydraulic Pump for Three Point Hydraulic System
414
Three Point Hydraulic System
418
Servicing
425
Hydraulic Pump for Power Steering
425
Steering Cylinder
426
Hydraulic Pump for Three Point Hydraulic System
426
Three Point Hydraulic System
427
Mechanism
430
1 Wiring Diagram
431
Rops Type
431
Cabin Type
432
Engine Harness
432
Body Harness
433
Cabin Harness
434
Color of Wiring
435
2 Lighting System
436
Hazard / Flasher Unit
436
Working Light Switch (Cabin Type)
436
Room Lamp (Cabin Type)
437
3 Easy Checker
438
Indication Items
438
ROPS Type
438
CABIN Type
438
4 Trailer Socket
439
5 Others
440
Servicing
441
2 Servicing Specifications
448
3 Tightening Torques
449
4 Checking, Disassembling and Servicing
450
Battery
450
Checking
450
Servicing
452
Starting System
453
Checking
453
Disassembling and Assembling
462
Servicing
463
Stopping System
465
Checking
465
Charging System
466
Checking
466
Disassembling and Assembling
467
Servicing
469
Lighting System
471
Checking
471
Warning Lamp
478
Checking
478
Gauges
481
Checking
481
Trailer Socket
482
Checking
482
Mechanism
484
Air Conditioning System
485
Structure
485
System Control
487
Electrical System
488
Electrical Circuit
488
Air Conditioner Main Relay and Compressor Relay
489
Blower Switch
490
Servicing
491
2 Servicing Specifications
498
4 Precautions at Repairing Refrigerant Cycle
500
Handling of Service Tools
501
Manifold Gauge Set
501
Refrigerant Charging Hose
503
Vacuum Pump Adaptor
504
Electric Gas Leak Tester
504
Can Tap Valve
505
T-Joint
505
R134A Refrigerant Recovery and Recycling Machine
505
5 Checking and Charging Refrigerant Cycle
506
Checking with Manifold Gauge
506
Discharging Evacuating and Charging
510
Discharging the System
510
Evacuating the System
511
Charging the System
512
Checking Charge Refrigerant Amount
514
6 Checking, Disassembling and Servicing
515
Separating Cabin from Tractor Body
515
Compressor
520
Checking
520
Disassembling and Assembling
521
Servicing
523
Air Conditioning System and Front Windshield Wiper
524
Checking
524
Disassembling and Assembling
531
Servicing
538
Others
538
Checking
538
Disassembling and Assembling
539
5
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wsm ME8200 Specifications
General
Engine Power
82 hp
Drive Type
4WD
Engine Type
Diesel
Cylinders
4
PTO Speed
540/1000 rpm
Hydraulic System
Open Center
Tire Size - Rear
16.9-30
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