Home
wsm
Tractor
M6040
wsm M6040 User Manual
4
of 1
of 1 rating
588 pages
Give review
Manual
Specs
To Next Page
To Next Page
Loading...
M6040,M7040
W
ORKSHOP MANU
AL
TRACTOR
KiSC issued 07, 2012 A
2
Table of Contents
Information
4
Table of Contents
4
Safety First
5
Safety Decals
8
Specifications
14
Traveling Speeds
16
Dimensions
17
General
20
1 Tractor Identification
22
Model Name and Serial Numbers
22
Engine Number
23
E3B Engine
24
Cylinder Number
24
2 General Precautions
25
3 Handling Precautions for Electrical Parts and Wiring
26
Wiring
26
Battery
28
Fuse
28
Connector
28
Handling of Circuit Tester
29
Color of Wiring
30
4 Lubricants, Fuel and Coolant
31
5 Tightening Torques
34
General Use Screws, Bolts and Nuts
34
Stud Bolts
34
Hydraulic Fittings
35
Adaptors, Elbows and Others
35
Hydraulic Hose Fittings
35
Hydraulic Pipe Cap Nuts
35
Metric Screws, Bolts and Nuts
36
American Standard Screws, Bolts and Nuts with Unc or Unf Threads
36
Plugs
36
6 Maintenance Check List
37
7 Check and Maintenance
39
Daily Check
39
Check Points of Initial 50 Hours
40
Check Points of Every 50 Hours
43
Check Points of Every 100 Hours
44
Check Points of Every 200 Hours
49
Check Points of Every 300 Hours
52
Check Points of Every 400 Hours
53
Check Points of Every 600 Hours
54
Check Point of Every 800 Hours
54
Check Point of Every 1500 Hours
54
Check Points of Every 3000 Hours
54
Check Point of Every 1 Year
55
Check Points of Every 2 Years
56
Others
60
8 Special Tools
63
Special Tools for Engine
63
Special Tools for Tractor
83
Special Tools for Air Conditioner Unit
97
9 Tires
100
Tire Size and Inflation Pressure
100
Tread Adjustment
101
Front Wheels
101
Rear Wheels
103
Wheel Hub
104
Tire Liquid Injection
105
10 Implement Limitations
108
Implement Capacity
109
Trailer Load Capacity
111
Mechanism
113
1 Feature
114
2 Engine Body
115
Cylinder Block
115
Cooling Jacket
116
Half-Floating Head Cover
116
Cylinder Head
116
Screws Per each Cylinder Assembling Structure
117
Center Direct Injection System (E-Cdis)
118
Gear Train Configuration
119
Piston
119
Built-In Dynamic Balancer
119
3 Lubricating System
120
Oil Cooler
120
4 Cooling System
121
Thermostat
121
Bottom Bypass System
122
5 Fuel System
123
Governor
123
Stage DI Nozzle
125
Injection Pump with F.s.p
126
Cpv Equipped Delivery Valve
127
6 Intake and Exhaust System
128
Turbocharger
128
7 Exhaust Gas Recirculation (Egr) System
129
General
129
External / Mechanical Egr
129
EGR Cooler
130
Thermo Valve
130
Mechanical EGR Valve
131
Reed Valve
131
Servicing
132
Troubleshooting
133
Servicing Specifications
137
Tightening Torques
143
Checking, Disassembling and Servicing
145
Checking and Adjusting
145
Engine Body
145
Lubricating System
147
Cooling System
148
Fuel System
151
Turbocharger
154
EGR System
155
Preparation
157
4WD Propeller Shaft and Power Steering Hose
157
Lubricant and Coolant
157
Separating Engine (Rops Model)
158
Separating Front Axle and Front Frame as a Unit
158
Separating Engine
160
Separating Engine (Cabin Model)
162
Separating Front Axle and Front Frame as a Unit
162
Separating Engine
165
Disassembling and Assembling
166
External Components
166
Exhaust Gas Recirculation (EGR)
168
Cylinder Head and Valves
169
Thermostat
173
Front Cover
184
Water Pump and Oil Cooler
184
Flywheel and Timing Gears
185
Piston and Connecting Rod
188
Crankshaft and Crankcase
191
Servicing
193
Cylinder Head and Valves
193
Timing Gears
199
Piston and Connecting Rod
204
Crankshaft
207
Cylinder
210
Oil Pump
211
Pto Clutch
214
Servicing
216
1 Troubleshooting
217
2 Servicing Specifications
218
3 Tightening Torques
219
4 Checking and Adjusting
220
Traveling Clutch
220
Mechanism
229
1 Structure
230
F15/R15 Speed Transmission Model
230
Live Pto-Ground Pto Model (Ita Model)
231
2 Power Train for Traveling Gear
232
Shuttle Shift Section
232
Structure
232
Oil Flow
233
Hydraulic Clutch Pack
234
Hydraulic Shuttle Valve
235
Structure
235
Operation
236
Main Gear Shift Section
241
Hi-Lo-Creep Shift Section
242
Shift Fork Rod and Fork
243
3 Lubrication for Transmission
244
Hydraulic Shuttle Model
244
4 Power Train for Pto System
245
Pto Gear Section
245
Ground Pto and Live Pto Section (Ita Model)
246
5 Power Train for 4Wd
247
4Wd Hydraulic Clutch Section
247
4Wd Oil Flow
248
Servicing
249
1 Troubleshooting
251
2 Servicing Specifications
253
3 Tightening Torques
255
4 Checking and Adjusting
256
Shuttle Lever
256
Engine Start Condition
258
Gear Shifting Linkage
259
Main Gear Shift
259
Range Gear Shift
261
Shuttle Valve
262
2Wd-4Wd Clutch
263
5 Disassembling and Assembling
264
Hydraulic Shuttle Valve and Solenoid Valve Assembly
264
Removing Fuel Tank (CABIN Model)
264
Removing Fuel Tank (ROPS Model)
264
Hydraulic Shuttle Valve
266
Solenoid Valve Assembly
266
Preparation for Separating each Block
267
4WD Propeller Shaft and Power Steering Hose
267
Lubricant and Coolant
267
Bonnet (ROPS Model)
268
Front Axle Rocking Restrictor
268
Air Cleaner Harness Connector
269
Bonnet and Muffler Pipe (CABIN Model)
269
ROPS Model
270
Separating Engine and Clutch Housing Case
270
CABIN Model
272
Separating Clutch Housing Case from Transmission Case
274
Preparation for CABIN Model
274
Preparation for ROPS Model
274
Separating Transmission Case
278
Damper Disc
279
Hydraulic Shuttle Clutch
280
Shift Cover
283
Clutch Housing
286
1St Shaft, 2Nd Shaft and 3Rd Shaft
286
Creep Gear Assembly
286
1St Shaft
288
2Nd Shaft
290
3Rd Shaft
290
Removing DT Propeller Shaft
290
PTO Clutch Pack and Holder
291
Solenoid Valve (Pto)
291
Removing Solenoid Valve Assembly
291
Pto Clutch Pack
291
Transmission Case
291
Removing 4WD Clutch
292
Disassembling 4WD Clutch Pack
293
Removing Differential Gear and Bevel Pinion Shaft
295
Differential Gear
297
Pto Gear Case
299
Ground Pto and Live Pto
300
6 Servicing
302
Bearing, Shift Fork and Synchronizer
302
Traveling Clutch
303
Shuttle Clutch Pack
304
Shaft and Gear
304
4Wd Clutch Pack
305
Differential Gear
306
Spiral Bevel Pinion Shaft
306
Backlash and Tooth Contact (Except ITA Model)
307
Backlash and Tooth Contact (ITA Model)
309
Differential Case Differential Pinion Gear and Differential Side Gear
311
Differntial Lock Shifter
312
Rear Axle
313
Servicing
316
Troubleshooting
317
Servicing Specifications
318
Tightening Torques
319
Disassembling and Assembling
320
Separating Rear Axle
320
ROPS Model
320
CABIN Model
321
Disassembling Rear Axle
322
Brake Section
322
Rear Axle Case
322
Servicing
324
Mechanism
327
1 Traveling Brake
328
Structure
328
Master Cylinder Assembly
329
2 Parking Brake
330
Structure
330
Servicing
331
Troubleshooting
332
Servicing Specifications
333
Tightening Torques
334
Checking, Disassembling and Servicing
335
Checking and Adjusting
335
Traveling Brake
335
Parking Brake
338
Disassembling and Assembling
339
Removing Master Cylinder (ROPS Model)
339
Removing Master Cylinder (CABIN Model)
340
Brake Piston
343
Master Cylinder
343
Differential Support and Cam Plate Support
345
Removing Brake Disc and Plate
345
Servicing
346
Brake Pedal
346
Travelling Brake
346
Front Axle
348
Servicing
352
Troubleshooting
353
Servicing Specifications
354
Tightening Torques
356
Checking, Disassembling and Servicing
357
Checking and Adjusting
357
Preparation
358
Separating Front Axle
358
Disassembling and Assembling
360
Disassembling Front Axle
360
Removing Differential Gear and Bevel Pinion Shaft
363
Disassembling Differential Gear
364
Servicing
366
Steering Cylinder
378
Servicing
379
Troubleshooting
380
Servicing Specifications
381
Tightening Torques
382
Checking, Disassembling and Servicing
383
Checking and Adjusting
383
Hydraulic Pump
383
Steering Controller
383
Removing Power Steering Controller
384
ROPS Model
384
CABIN Model
385
Removing Steering Cylinder
387
Disassembling and Assembling
389
Steering Controller
389
Disassembling Steering Cylinder
391
Servicing
391
Hydraulic System
392
Mechanism
393
1 Structure
394
Rops Model
394
Cabin Model
395
2 Hydraulic Circuit
397
Total Hydraulic Circuit
397
Except ITA Model
397
Pto Clutch Pack
398
Solenoid Valve (Pto)
398
ITA Model
398
3 Three Point Hitch Hydraulic System
399
Hydraulic Circuit
399
Flow Priority Valve
400
Hydraulic Block
401
Linkage Mechanism
402
Position Control
403
Draft Control
404
Hydraulic Cylinder
405
Servicing
406
2 Servicing Specifications
408
3 Tightening Torques
410
4 Checking and Adjusting
411
Hydraulic Pump
411
Relief and Safety Valve
413
Position and Draft Control Linkage
415
Control Rod
415
Position Control
416
Draft Control
418
Control Lever Operating Force
421
Auxiliary Control Valve Linkage
422
ROPS Model
422
CABIN Model
423
5 Disassembling and Assembling
424
Hydraulic Pump
424
3-Point Hitch Hydraulic Block Assembly
425
Removing 3-Point Hitch Hydraulic Block (ROPS Model)
425
Removing 3-Point Hitch Hydraulic Block (CABIN Model)
427
Hydraulic Linkage
428
Control Valve
432
Hydraulic Cylinder
434
Relief Valve
435
Safety Valve
436
Lift Arm and Lift Arm Shaft
436
Lowering Speed Adjusting Valve
437
6 Servicing
438
Lift Arm and Top Link Bracket
438
Mechanism
441
1 Wiring Diagram
442
Rops Model
442
Main Harness
442
Cabin Model
443
Main Harness (Except ITA Model)
443
Main Harness (ITA Model)
444
Cabin Harness
445
Engine Harness
446
2 Electrical Circuit Detailed Chart
447
Rops Model
447
Starting System, Charging System and Power Supply
447
Lighting System
448
4WD System
449
Instrument Panel Board (Meter Panel)
450
Cabin Model
451
Starting System and Charging System (Except ITA Model)
451
Starting System and Charging System (ITA Model)
452
Lighting System
453
4WD System
454
Instrument Panel Board (Meter Panel) (Except ITA Model)
455
Instrument Panel Board (Meter Panel) (ITA Model)
456
Working Light and Radio
457
Air Conditioner
458
Wiper System
459
3 Starting System
460
System Outline and Electrical Circuit
460
ROPS Model
460
CABIN Model
461
4 Instrument Panel
462
Indication Items of Meter Panel
462
Easy Checker
463
Lcd Monitor Indication
464
Display Mode
464
Setting Mode
465
Checking Mode
466
5 Lighting System
467
Components
467
Servicing
469
2 Servicing Specifications
476
Flasher Unit
476
4 Checking and Adjusting
478
Battery, Fuse, Grounding and Connector
478
Battery
478
Checking Fuse
480
Checking Grounding Wires
482
Connector
483
Main Switch
483
Main Switch (ROPS Model)
483
Main Switch (CABIN Model)
484
Glow Plug
485
Starter Motor
486
Engine Stop Solenoid
487
Alternator
488
Meter Panel
489
Checking Mode
489
Setting Mode (Select the PTO Display Mode Switching, Tractor Model Select and Entering Travel Speed Coefficient)
489
Checking Meter Panel, Pto/Hour Meter Select Switch and Traveling Speed Select Switch
494
Switch and Sensor
497
Lighting Switches and Flasher Unit
505
Combination Switch (ROPS Model)
505
Lever Combination Switch and Horn Switch (CABIN Model)
506
Hazard Switch
508
Flasher Unit
509
Front Work Light Switch (ROPS Model)
510
Front/Rear Work Light and Beacon Light Switch (CABIN Model)
511
Relays (ROPS Model)
512
Starter Relay and Glow Relay
512
Relays (CABIN Model)
515
Solenoid Valve
516
5 Disassembling and Assembling
517
Starter Motor
517
Alternator
517
Fuse (Slow Blow 100 A) for Cabin Model
519
6 Servicing
520
Starter
520
Alternator
522
Mechanism
525
Air Conditioning System
526
Structure
526
Compressor
527
Air Conditioner Unit
528
System Control
529
Air Control Vent
530
Air Flow
530
Electrical System
531
Electrical Circuit
531
Blower Relay and Compressor Relay
532
Blower Switch
533
Servicing
534
2 Servicing Specifications
539
4 Precautions at Repairing Refrigerant Cycle
541
Manifold Gauge Set
543
Refrigerant Charging Hose
544
Vacuum Pump Adaptor
545
Electric Gas Leak Tester
545
Can Tap Valve
545
T-Joint
546
R134A Refrigerant Recover and Recycling Machine
546
5 Checking and Charging Refrigerant Cycle
547
Checking with Manifold Gauge
547
Discharging, Evacuating and Charging
551
Discharging the Refrigerant
551
Evacuating the System
552
Charging the Refrigerant
553
Checking Charge Refrigerant Amount
555
6 Checking, Disassembling and Servicing
556
Checking and Adjusting
556
Compressor
556
Relay (A/C Compressor, Front Working Light, Front Wiper, Blower, Blower Hi, ACC, Auxiliary Power)
556
Wiper Relay
557
Control Panel (Blower Switch, A/C Switch, Mode Control Dial, Temperature Control Dial and Recirculation/Fresh Air Selection Switch)
558
Blower Motor
561
Blower Resistor
561
Mode Motor
562
Temperature Motor
562
Recirculation/Fresh Air Motor
563
Pressure Switch
564
Front Wiper Motor
565
Front Wiper Switch
565
Rear Wiper Motor (if Equipped)
566
Rear Wiper Switch (if Equipped)
566
Disassembling and Assembling
567
Separating Cabin from Tractor
567
Removing and Disassembling Compressor Assembly
576
Removing Air Conditioner Unit
578
Removing Air Conditioner Pipes
581
Removing Heater Hoses
582
Cab Windshield
584
Wiper Motor
586
Servicing
587
4
Based on 1 rating
Ask a question
Give review
Questions and Answers:
Need help?
Do you have a question about the wsm M6040 and is the answer not in the manual?
Ask a question
wsm M6040 Specifications
General
Engine Power
60 hp
Drive
4WD
Engine Type
Diesel
Hydraulic Remotes
2
Type
Tractor
Transmission
12F + 12R
Related product manuals
wsm M6060
639 pages
wsm M108S
525 pages
wsm M7060
639 pages
wsm m9540
73 pages
wsm ME8200
543 pages
wsm L503
619 pages
wsm L3400
93 pages
wsm L2800
93 pages
wsm L4701
662 pages
wsm B2420
333 pages
wsm L3301
662 pages
wsm L3830
619 pages
Need help?
General
To Next Page
