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Xilin CDDR15-II - User Manual

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CDDR
Electric Pallet Stacker
Operation Manual
Parts Catalogue
2010-06

Questions and Answers

  • U
    unelsonAug 10, 2025
    What to do if my Xilin Forklifts stacker can not stop during traveling?
    • J
      John FloydAug 10, 2025
      If your Xilin Forklifts stacker doesn't stop while moving, immediately cut off the power and replace the contact due to a broken contact preventing reset.
  • E
    Ethan YoungAug 16, 2025
    Why my Xilin CDDR15-II stacker can not start (but the contactor works)?
    • K
      Katie CummingsAug 16, 2025
      If your Xilin Forklifts stacker won't start, but the contactor is working, it could be due to several reasons: * The side-magnetic brake of the drive wheel does not suck, leaving the stacker braked. In this case you should repair or replace it. * The walking motor carbon brush is worn, or there's bad contact between the steering device and the carbon-brush, so you should repair or replace it. * The magnet-exciting coil of the stepper motor is broken, or there's bad contact at the wire end, so you should repair or replace it. * There is bad contact, so you should repair or replace it. * There is a trouble at the MOSFET tube type circuit board, so you should repair or replace it.
  • G
    Gina DavisAug 21, 2025
    How to troubleshoot brake failure on Xilin CDDR15-II Forklifts?
    • K
      Kevin AyalaAug 21, 2025
      If the brake on your Xilin Forklifts isn't working, check these potential causes: * The erection bolt of the fine motion switch is loose or damaged. Adjust or tighten the bolt, or replace the fine motion switch. * The connecting wire of the side-magnet brake is loose or damaged. Tighten the bolt or repair the side-magnet brake. * The braking plates of the side-magnet brake are worn. Replace the braking plates.
  • T
    Tracy WallaceAug 27, 2025
    Why my Xilin CDDR15-II Forklifts stacker won't start and the contactor doesn't work?
    • G
      Gary MayAug 27, 2025
      If your Xilin Forklifts stacker isn't starting and the contactor isn't working either, it could be due to: * A burnt-out fuse in the control circuit. Replace the fuse. * A power switch with poor connection or damage. Repair or replace the power switch. * A blown fuse in the main circuit. Replace the fuse. * The electric lock switch having a poor connection or being damaged. Repair or replace the switch. * Loose or disconnected storage batteries. Tighten the connections.
  • S
    shelia14Sep 3, 2025
    What causes a Xilin Forklifts stacker to only move forward or backward?
    • E
      Erin ClarkSep 3, 2025
      If your Xilin Forklifts stacker can only move forward or backward, it may be due to: * The contactor is in poor connection or burnt out. In this case you should repair or replace it. * There is malfunction in circuit board, so you should repair or replace it.

Summary

Warning!

Main Technical Parameters

CDDR Electric Pallet Stacker Specifications

Detailed technical specifications for the CDDR Electric Pallet Stacker.

Safety Norms

Pre-Operation Warnings and Notices

Important safety guidelines and notices before operating the truck.

Driver Safety Regulations

Truck Modification Prohibition

Warning against making unauthorized modifications to the truck.

Safe Operation Procedures

Overloading Prohibition

Warning against overloading the truck to prevent damage and injury.

Driving Precautions

Operation Safety Rules

Slope Operation Warning

Prohibition and risks associated with turning or operating on slopes.

Operation Safety Checks

Initial Operation Procedures

Emergency Parking Plug Usage

Mandatory use of the emergency parking plug for safe operation.

Dragging Prohibition

Strict warning against dragging the stacker, especially on slopes.

Use and Operation Instructions

In Operation Guidelines

Handling and Stacking Operations

Step-by-step guide for performing handling and stacking tasks.

Goods Handling Procedures

Taking Goods Off Shelves

Step-by-step guide for safely removing goods from shelves.

Abnormal Situation Handling

Procedures for loss of lifting control or brake failure during operation.

Storage Battery Use, Maintenance, and Charging

Initial Battery Charge

Steps and precautions for the initial charging of new batteries.

Initial Charge Preparation

Initial Charging Procedure

Step-by-step guide for the initial charging process of the battery.

Fully Charged Battery Criteria

Battery Usage and Discharge Limits

Guidelines for battery lifespan, discharge limits, and common charging.

Inspection Before Operation

Check Points and Content

Detailed list of items to check before operating the electric truck.

Inspection After Operation

Periodic Maintenance and Repair

Maintenance Precautions

General precautions and requirements before starting maintenance work.

Pre-Operation Inspection and Maintenance

Daily Inspection

Inspection Based on Need

Weekly Inspection and Maintenance (50 Hours)

Monthly Inspection and Maintenance (200 Hours)

Brake Clearance Adjustment

Three-Month Maintenance (600 Hours)

Six-Month Maintenance (1200 Hours)

Recommended Working Medium

Maintenance Period for Consumables and Parts

Storage, Transportation, and Loading of Truck

Storage Battery Replacement

Common Faults and Troubleshooting

Safety Valve Pressure Adjustment

Controller Fault Codes and Diagnosis

COMBI AC1 Microcontroller Alarms

Lists of Accessories, Spare Parts, and Vulnerable Parts

CDDR (With Full Free Lift) Parts List

Packing List

Appendix: Safety Code

Safety Rules for Users and Drivers

General safety rules for operating industrial trucks.

Truck Stability Considerations

Battery Charging and Changing

Driver Safety Rules

General Operating Rules

Load Carriage Rules

Stacking Procedures

Unpiling Procedures

General Driving Rules

Vehicle Speed Control

Running on Slopes

Driver Vehicle Maintenance Rules

Battery Charging and Changing Procedures

Maintenance Overview

Key Maintenance Items

List of critical components requiring regular maintenance.

Safe Operation of Key Mechanisms

Ensuring brake, steering, and lifting systems are safe.

Inspection of Lifting Systems

Regular checks for lifting and inclination system components.

Inspection of Safety Devices

Regular checks for safety protection shelves and devices.

Hydraulic System Maintenance

Electrical System Component Maintenance

Pneumatic Tire Inspection

Action Upon Finding Defects

Scheduled Maintenance and Record Keeping

Xilin CDDR15-II Specifications

General IconGeneral
Power SourceDiesel
Rated Load1500 kg
Standard Lifting Height3000 mm
Mast TypeDuplex
Power TypeDiesel
Tire TypePneumatic
Turning Radius2200 mm
Load Capacity1500 kg
Lift Height3 m

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