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Xilin CDDR - User Manual

Xilin CDDR
60 pages
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CDDR
Electric Pallet Stacker
Operation Manual
Parts Catalogue
2010-06

Questions and Answers

  • A
    Alejandro ValdezAug 6, 2025
    What to do if my Xilin CDDR Forklifts stacker can not stop during traveling?
    • T
      Tiffany RussellAug 6, 2025
      If your Xilin Forklifts stacker doesn't stop while moving, immediately cut off the power and replace the contact due to a broken contact preventing reset.
  • J
    Jennifer ThomasAug 12, 2025
    Why my Xilin CDDR Forklifts stacker can not start (but the contactor works)?
    • R
      Robert AcevedoAug 12, 2025
      If your Xilin Forklifts stacker won't start, but the contactor is working, it could be due to several reasons: * The side-magnetic brake of the drive wheel does not suck, leaving the stacker braked. In this case you should repair or replace it. * The walking motor carbon brush is worn, or there's bad contact between the steering device and the carbon-brush, so you should repair or replace it. * The magnet-exciting coil of the stepper motor is broken, or there's bad contact at the wire end, so you should repair or replace it. * There is bad contact, so you should repair or replace it. * There is a trouble at the MOSFET tube type circuit board, so you should repair or replace it.
  • R
    Ricky LarsonAug 18, 2025
    How to troubleshoot brake failure on Xilin CDDR Forklifts?
    • J
      jenniferryanAug 19, 2025
      If the brake on your Xilin Forklifts isn't working, check these potential causes: * The erection bolt of the fine motion switch is loose or damaged. Adjust or tighten the bolt, or replace the fine motion switch. * The connecting wire of the side-magnet brake is loose or damaged. Tighten the bolt or repair the side-magnet brake. * The braking plates of the side-magnet brake are worn. Replace the braking plates.
  • J
    Jeremy SteinAug 25, 2025
    Why my Xilin CDDR stacker won't start and the contactor doesn't work?
    • S
      Sheri BarkerAug 26, 2025
      If your Xilin Forklifts stacker isn't starting and the contactor isn't working either, it could be due to: * A burnt-out fuse in the control circuit. Replace the fuse. * A power switch with poor connection or damage. Repair or replace the power switch. * A blown fuse in the main circuit. Replace the fuse. * The electric lock switch having a poor connection or being damaged. Repair or replace the switch. * Loose or disconnected storage batteries. Tighten the connections.
  • R
    Rebecca MillerAug 31, 2025
    What causes a Xilin Forklifts stacker to only move forward or backward?
    • M
      marcusrogersAug 31, 2025
      If your Xilin Forklifts stacker can only move forward or backward, it may be due to: * The contactor is in poor connection or burnt out. In this case you should repair or replace it. * There is malfunction in circuit board, so you should repair or replace it.

Summary

1. Configuration Diagram

1.1 CDDR Configuration Diagram

Shows the physical layout and key dimensions of the CDDR pallet stacker.

1.2 Main Technical Parameters

Lists detailed specifications like weight, dimensions, speeds, and capacities for CDDR stackers.

2. Brief Introduction of Structure

3. Safety Norms

Warning

Crucial warnings detailing hazards and essential precautions before truck operation.

3.2 Safety Operation Specification

Specifies safe operating procedures and conditions for the electric pallet stacker.

3.3 Operation Norms

Outlines standard operating procedures for handling, lifting, and stacking goods.

3.4 Important Notice After Operation

Key checks and actions required after completing stacker operations.

4. Initial Operation

4.1 Initial Operation

Steps and checks for the very first use of the electric pallet stacker.

4.2 Drive of the Stacker Without the Driver

Warning against moving the stacker without a driver, especially on inclines.

5. Use and Operation Instruction

5.1 Before Operation

Pre-operation checks including hydraulic systems, battery power, and brakes.

5.2 In Operation

Explains controls for travel direction, speed, and specific functions like slowing down.

5.3 Abnormal Situation Handling During Operation

Guides on how to manage issues like uncontrolled lifting or brake failure.

6. Use, Maintenance and Charge of Storage Batteries

6.1 Initial Charge

Detailed procedure for the first charge of new storage batteries.

6.2 Use and Maintenance

Best practices for battery usage, charging, and general maintenance to ensure longevity.

6.3 Storage

Guidelines for storing batteries in a safe and suitable environment.

6.4 Operation of Electrolyte

Procedures for checking and handling battery electrolyte, including safety.

6.5 Battery Operation at End of Lifetime

Management of batteries nearing the end of their service life.

6.6 Emergency Treatment

Instructions for handling electrolyte spills and leakage incidents.

6.7 Charger

Specifications and requirements for the battery charger.

7. Inspection Before Operation

7.1 Check Point and Check Content

Comprehensive checklist for pre-operation inspection of the truck.

8. Inspection After Operation

9. Periodic Maintenance and Repair

9.1 Precautions During Maintenance

Safety guidelines and precautions to take before and during maintenance work.

9.2 Inspection and Maintenance Before New Truck Operation

Procedures for inspecting and maintaining a brand-new electric pallet stacker.

9.3 Daily Inspection

Routine checks performed daily to ensure operational readiness and safety.

9.4 Inspection According to Need

Checks performed as required, beyond standard daily or periodic schedules.

9.5 Inspection and Maintenance After 50 Hours (Weekly)

Weekly maintenance tasks and inspections for the stacker.

9.6 Inspection and Maintenance After 200 Hours (Monthly)

Monthly maintenance tasks and inspections for the stacker.

Adjustment of Brake Clearance

Step-by-step guide for adjusting the brake clearance for optimal performance.

9.7 Maintenance for 600 Hours (Every Three Months)

Maintenance tasks scheduled for every three months.

9.8 Maintenance for 1200 Hours (Every Six Months)

Maintenance tasks scheduled for every six months.

9.9 Recommended Working Medium

Guidance on selecting appropriate hydraulic oil, gear oil, and grease.

9.10 Maintenance Period of Consumables and Partial Parts

Table of maintenance intervals for consumables and key parts.

10. Store, Transportation and Loading of Truck

10.1 Store of Truck

Instructions for storing the stacker when it's not in use for extended periods.

10.2 Transportation of Truck

Guidelines for safely transporting the electric pallet stacker.

10.3 Loading and Unloading of Truck

Procedures and safety precautions for loading and unloading the stacker.

11. Replacement of Storage Battery

12. Common Faults and Troubleshooting

14. Lists of Accessories, Spare Parts and Vulnerable Parts

15. Structure Diagram and Principle Diagram of Major Parts

16. Packing List

14 Powered Industrial Trucks - Safety Code

14.1 Safety Rules for the User and Driver

General safety rules applicable to users and drivers of industrial trucks.

14.2 Applied to the Driver

Specific safety rules and guidelines for the driver operating the industrial truck.

14.2.1 General Rule

Fundamental safety rules and responsibilities for drivers of industrial trucks.

14.2.2 Load Carriage (Lifting and Stacking) Rule

Rules governing the safe carriage, lifting, and stacking of loads with the industrial truck.

14.2.3 Running (Driving) Rule

Guidelines for safe driving and maneuvering of the industrial truck under various conditions.

15. Maintenance

15.1 General Description

An overview of the importance of maintenance for the proper functioning and safety of industrial trucks.

15.2 Maintenance Items

A list of key maintenance tasks and checks required for industrial vehicles.

15.3 Inspection

Procedures for inspecting the industrial truck for defects, wear, or damage.

Xilin CDDR Specifications

General IconGeneral
Load center distance500 mm
Overall length2235 mm
Overall width1150 mm
Overall height2070 mm
Travel speed18 km/h
Lowering speed500 mm/s
Load Capacity2000 kg
Max. lifting height3000 mm
Free lift150 mm
Max. gradeability20%
Power TypeDiesel
Wheel TypePneumatic

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