xLab MINI WING 105 - User Manual

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Summary

Product Compatibility Check

Confirm System Compatibility

Scan QR code to verify saddle compatibility or call for recommendations before proceeding with installation.

Mini Wing 105 Installation Guide

Step 1: Test Fit Saddle Rail Mount

Position the saddle rail mount on the vertical rail section, avoiding corners for proper fit.

Step 2: Attach Xenon Cage

Secure the Xenon cage to the saddle rail mount using specified bolts and washers for standard or extended fit.

Step 3: Mount to Saddle Rail

Attach the assembled mount to the bicycle's saddle rail, ensuring correct orientation of the bevelled washer.

Step 4: Torque Bolts

Torque all bolts to the specified values (1.7 Nm for cage, 4.0 Nm for mount) to ensure security.

Step 5: Final Check

Verify the installed Mini Wing 105 matches Image 1 for a correct and secure final assembly.

Optional: Install Mini Bag Storage

Install a mini bag between the arms of the Mini Wing 105, ensuring at least 6.5cm clearance.

Step 6: Loosen Rail Mounts

Loosen the saddle rail mounts and rotate them away from the seatpost to prepare for bag installation.

Step 7: Install Mini Bag

Follow the detailed steps (7a-d) to correctly attach the mini bag to the mounted system.

Step 8: Rotate Mounts and Torque

Rotate saddle mounts to touch the mini bag, then torque bolts to specification as per Step 4.

Summary

Product Compatibility Check

Confirm System Compatibility

Scan QR code to verify saddle compatibility or call for recommendations before proceeding with installation.

Mini Wing 105 Installation Guide

Step 1: Test Fit Saddle Rail Mount

Position the saddle rail mount on the vertical rail section, avoiding corners for proper fit.

Step 2: Attach Xenon Cage

Secure the Xenon cage to the saddle rail mount using specified bolts and washers for standard or extended fit.

Step 3: Mount to Saddle Rail

Attach the assembled mount to the bicycle's saddle rail, ensuring correct orientation of the bevelled washer.

Step 4: Torque Bolts

Torque all bolts to the specified values (1.7 Nm for cage, 4.0 Nm for mount) to ensure security.

Step 5: Final Check

Verify the installed Mini Wing 105 matches Image 1 for a correct and secure final assembly.

Optional: Install Mini Bag Storage

Install a mini bag between the arms of the Mini Wing 105, ensuring at least 6.5cm clearance.

Step 6: Loosen Rail Mounts

Loosen the saddle rail mounts and rotate them away from the seatpost to prepare for bag installation.

Step 7: Install Mini Bag

Follow the detailed steps (7a-d) to correctly attach the mini bag to the mounted system.

Step 8: Rotate Mounts and Torque

Rotate saddle mounts to touch the mini bag, then torque bolts to specification as per Step 4.

The XLAB Mini Wing 105 is a rear hydration and storage system designed to mount onto the saddle rails of a bicycle. It provides a secure and aerodynamic way to carry water bottles and essential repair items during cycling.

Function Description

The Mini Wing 105 system primarily functions as a rear hydration carrier, accommodating two water bottles using XENON cages. It attaches directly to the vertical section of the saddle rails, positioning the bottles behind the rider for easy access and minimal aerodynamic drag. The system also offers an optional storage solution for a MINI BAG, which can hold repair items like CO2 cartridges, inflators, and tire levers.

Important Technical Specifications

Parts Included:

XENON Cage (x2): Lightweight bottle cages designed for secure bottle retention.
Saddle Rail Mounts (x2): The primary components that attach the system to the saddle rails.
Bevelled Washers (x2): Essential for secure mounting to the saddle rails, ensuring proper fit against the rail.
Hardware:
- m5x18 Button Head Bolt (x4)
- m5 Internal Tooth Washer (x4)
- m5 Hex Nut (x4)
- m5x25 Button Head Bolt (x4)
- Nylon Spacers (x4)
- m5 Rail Bolt (x1)

Tools Required:

Torque Wrench: Essential for proper installation, with a range of 1.7 - 4.0 Nm.
Hex Sockets: 3mm and 4mm hex sockets are needed for tightening various bolts.

Torque Specifications:

Cage Bolts: 1.7 Nm (15 in-lb) using a 3mm hex socket.
Mount Bolts (to saddle rail): 4.0 Nm (35 in-lb) using a 4mm hex socket.

Compatibility:

The Mini Wing 105 mounts onto the vertical rail section of most saddles. Users are advised to scan a QR code to confirm system compatibility with their specific saddle model. New saddles are continuously added to the compatibility list.
Fit Options:
- Standard Fit: For setups where the saddle rail mount fits cleanly against the saddle rail.
- Extended Fit: For setups where the mount might touch the back of the saddle or the cage would touch the saddle, requiring the use of longer bolts and spacers.
MINI BAG Storage: Requires at least 6.5cm (2.5in) between the cages for proper installation.

Warranty:

Mini Wing 105: 3-year limited warranty.
MINI BAG (optional): 3-year limited warranty.

Usage Features

Installation Process:

Test Fit Saddle Rail Mount: Users must first place the saddle rail mount against the saddle rail to determine the optimal position and whether a "Standard Fit" or "Extended Fit" is required. It's crucial to avoid positioning the mount on the rail corner to prevent improper fit, system movement, and potential bottle ejection.
Attach XENON Cage to Saddle Rail Mount:
- Standard Fit (Option 1): Uses m5x18 Button Head Bolts, m5 Internal Tooth Washers, and m5 Hex Nuts. A "PRO TIP" advises pressing into the Saddle Rail Mount to keep the Hex Nut from spinning while torquing.
- Extended Fit (Option 2): Uses m5x25 Button Head Bolts, m5 Internal Tooth Washers, m5 Hex Nuts, and Nylon Spacers. Similar "PRO TIP" applies for securing the Hex Nut.
Mount to Saddle Rail: The saddle rail mounts are attached to the saddle rails using the m5 Rail Bolt and Bevelled Washers. An "IMPORTANT" note emphasizes that the bevelled edge of the washer must be placed against the saddle rail for a secure fit.
Torque All Bolts: All bolts must be torqued to the specified values (1.7 Nm for cage bolts, 4.0 Nm for mount bolts) using a torque wrench to ensure security and prevent bottle ejection.

Optional MINI BAG Installation:

Loosen Saddle Rail Mounts: The saddle rail mounts should be loosened and rotated away from the seatpost, but not fully removed.
Install MINI BAG: The MINI BAG is installed by following specific steps (7a-d) which involve securing it between the loosened mounts.
Rotate and Torque Mounts: The saddle mounts are then rotated back until they touch the sides of the MINI BAG and torqued to the specified values.

Maintenance Features

Routine Checks:

As with any high-tech product, users are advised to routinely check for loose hardware, cracks, or other damage.
Bolt Torque Checks: A "PRO TIP" recommends checking bolt torques once every 3 months to ensure the carrier remains secure and to prevent bottle ejection.

Replacement:

Items should be replaced as necessary if damage or wear is observed.
The product should not be used if any of the specified conditions (loose hardware, cracks, damage) exist.

Support:

For installation recommendations or compatibility questions, customers can call XLAB at 760-735-3215 during business hours (8:30 am - 4:30 pm PST M-F).
Additional information is available by scanning a QR code provided in the manual or visiting www.xlab-usa.com.