Table of Contents
1 Introduction and Safety..............................................................................................................3
1.1 Introduction.......................................................................................................................... 3
1.2 Safety terminology and symbols........................................................................................3
1.3 User safety.............................................................................................................................4
1.4 Ex-approved products.........................................................................................................4
1.5 Special hazards.....................................................................................................................6
1.6 Protecting the environment................................................................................................7
1.7 Spare parts............................................................................................................................7
1.8 Warranty................................................................................................................................7
2 Transportation and Storage...................................................................................................... 8
2.1 Inspect the delivery..............................................................................................................8
2.1.1 Inspect the package..................................................................................................... 8
2.1.2 Inspect the unit..............................................................................................................8
2.2 Transportation guidelines...................................................................................................8
2.2.1 Lifting..............................................................................................................................8
2.3 Temperature ranges for transportation, handling and storage.....................................8
2.4 Storage guidelines...............................................................................................................9
3 Product Description................................................................................................................. 10
3.1 Products included..............................................................................................................10
3.2 Pump design...................................................................................................................... 10
3.3 Monitoring equipment......................................................................................................11
3.4 The data plate.................................................................................................................... 11
3.5 Approvals............................................................................................................................12
3.6 Product denomination...................................................................................................... 13
4 Installation................................................................................................................................. 15
4.1 Install the pump................................................................................................................. 15
4.1.1 Install with S-installation.............................................................................................16
4.2 Make the electrical connections...................................................................................... 17
4.2.1 Prepare the SUBCAB cables......................................................................................18
4.2.2 Connect the motor cable to the pump: Version code 2190.010,
2201.012/020/320...........................................................................................................20
4.2.3 Connect the motor cable to the pump: Version code 590/690/691...................22
4.2.4 Cable charts.................................................................................................................23
4.3 Check the impeller rotation..............................................................................................27
5 Operation.................................................................................................................................. 28
5.1 Start the pump....................................................................................................................28
5.2 Clean the pump................................................................................................................. 29
6 Maintenance..............................................................................................................................30
6.1 Torque values.....................................................................................................................30
6.2 Service.................................................................................................................................31
6.2.1 Inspection.................................................................................................................... 31
6.2.2 Major overhaul............................................................................................................ 32
6.3 Change the oil....................................................................................................................33
6.4 Replace the impeller......................................................................................................... 34
6.4.1 Remove the impeller, alternative 1...........................................................................34
Table of Contents
Flygt 2190, 2201 Installation, Operation, and Maintenance Manual 1