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Xylem Flygt 3102.160 - User Manual

Xylem Flygt 3102.160
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Installation, Operation, and
Maintenance Manual
90016001_2.0
Flygt 3102

Table of Contents

Questions and Answers

  • P
    parkergloriaAug 5, 2025
    How to fix signs of wear on the impeller, pump, and casing of Xylem Flygt 3102.160 Water Pump?
    • A
      Andrew GentryAug 5, 2025
      Replace the worn parts of the Xylem Water Pump.
  • R
    rrussellAug 9, 2025
    What to do if the Xylem Water Pump runs but the motor protection trips?
    • A
      Alexandra RichardsonAug 9, 2025
      If the Xylem Water Pump runs, but the motor protection trips, it could be due to several reasons. First, the motor protection might be set too low; in this case, adjust the motor protection according to the data plate and cable chart. Alternatively, the impeller might be difficult to rotate; clean the impeller, clear out the sump, and ensure the impeller is properly trimmed. Also, check the fuses and replace any that have tripped. If the fuses are intact, then notify a certified electrician.
  • J
    Joshua BlackAug 14, 2025
    Why does my Xylem Flygt 3102.160 Water Pump deliver too little or no water?
    • A
      Adam JordanAug 14, 2025
      If your Xylem Water Pump delivers too little or no water, several factors could be at play. Ensure the impeller is rotating in the correct direction; if it's a 3-phase pump, transpose two phase leads. Check that all valves are set correctly and replace them if necessary, ensuring they are installed according to media flow and open correctly. Additionally, inspect for obstructions in the pipes and clean them to ensure free flow. Finally, check for leaks in the pipes and joints and seal them.
  • L
    laura58Aug 18, 2025
    What to do if Xylem Flygt 3102.160 starts-stops-starts in rapid sequence?
    • E
      edunnAug 18, 2025
      If the Xylem Water Pump starts and stops rapidly, it might be due to back-flow filling the sump to the start level again. Ensure the distance between the start and stop levels is sufficient and that the non-return valves are working correctly. Also, check that the length of the discharge pipe between the pump and the first non-return valve is sufficiently short. Another potential cause is a malfunction in the self-holding function of the contactor. Inspect the contactor connections, the voltage in the control circuit, the functioning of the stop-level regulator, and whether the voltage drop in the line at the starting surge causes the contactor's self-holding malfunction.
  • J
    julia38Aug 23, 2025
    How to troubleshoot if Xylem Flygt 3102.160 does not start?
    • M
      mcdonaldrobertAug 23, 2025
      If the Xylem Water Pump does not start, it could be due to an alarm signal triggered on the control panel. Check that the impeller rotates freely, the sensor indicators do not indicate an alarm, and the overload protection is not tripped. If the pump does not start automatically but can be started manually, verify that the start level regulator is functioning (clean or replace if necessary), all connections are intact, the relay and contactor coils are intact, and the control switch (Man/Auto) makes contact in both positions. Also, check the control circuit and functions.
  • V
    Veronica JuarezAug 27, 2025
    What to do if Xylem Flygt 3102.160 does not stop when a level sensor is used?
    • B
      bjohnsonAug 27, 2025
      If the Xylem Water Pump doesn't stop when a level sensor is used, it might be because the pump can't empty the sump to the stop level. Check for leaks in the piping or discharge connection, ensure the impeller isn't clogged, and verify the non-return valves are functioning properly. Also, make sure the pump has adequate capacity. Another reason could be a malfunction in the level-sensing equipment; clean the level regulators, check their functioning, check the contactor and the control circuit, and replace any defective items. Lastly, the stop level might be set too low, so raise it.
  • C
    Cheryl VaughanAug 30, 2025
    What to do if the liquid level is too low in Xylem Flygt 3102.160?
    • J
      jillmcdonaldAug 30, 2025
      • Check that the level sensor is set correctly. • Depending on the installation type, add a means for priming the Xylem Water Pump, such as a foot valve.

Summary

Introduction and Safety

Safety terminology and symbols

Explains hazard levels, safety terms, and symbols used in the manual.

User safety

Details user safety guidelines, site awareness, and personal protective equipment.

Ex-approved products

Covers special handling instructions for Ex-approved products and personnel requirements.

Special hazards

Discusses biological hazards and specific precautions for handling hazardous liquids.

Installation

Make the electrical connections

General precautions and requirements for making electrical connections, including grounding and cable charts.

Operation

Start the pump

Steps for safely starting the pump, including checks for oil level and impeller rotation.

Maintenance

Precautions

General safety precautions for maintenance, including crush, inhalation, and biological hazards.

Replace the impeller

Step-by-step guide for replacing different types of impellers (D, F, M, Adaptive N™).

Troubleshooting

Electrical troubleshooting

Guidelines for troubleshooting electrical issues, emphasizing safety and qualified personnel.

The pump does not start

Troubleshooting steps for when the pump fails to start automatically or manually.

The pump does not stop when a level sensor is used

Diagnosing issues where the pump fails to stop based on level sensor input.

The pump delivers too little or no water

Identifying causes and solutions for low or no water delivery from the pump.

Xylem Flygt 3102.160 Specifications

General IconGeneral
TypeSubmersible sewage pump
Max Head24 meters
Weight27 - 64 kg
Maximum submersion depth20 m
Voltage400 V
Frequency50 Hz
Speed2900 rpm
Impeller TypeVortex
Outlet diameter80 mm
Outlet Size80 mm
Max Flow Rate18 l/s
Maximum flow18 l/s
Max Flow18 l/s

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