XYZ Machine Tools SMX 3500 User Manual (English)

Questions and Answers:

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Nicholas LeeAug 23, 2025
What to do if the axis will not jog on my XYZ Machine Tools SMX 3500?
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  David AndersonAug 23, 2025
  If the axis on your XYZ Machine Tools Power Tool is not jogging, there are several potential causes. First, ensure the system has booted up properly by shutting it down, waiting 10 seconds, and then rebooting. Check that the E-Stop is not pressed in and press the E-Stop reset button on the side of the pendant. Other potential issues include a servo drive failure (especially if only one axis won't jog), a shorted motor (refer to Motor Section 4.4), poor cable or wiring connections (refer to Electrical Connection Section 2.12), or a failed computer/pendant (refer to Computer/Pendant diagnostics Section 4.3).
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Donald FosterAug 25, 2025
Why do parts have incorrect dimensions when using my XYZ Machine Tools SMX 3500 Power Tool?
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  Sabrina Meyer MDAug 26, 2025
  If the parts produced by your XYZ Machine Tools Power Tool have incorrect dimensions, several factors could be responsible: * **Machine Tool & Setup:** Consult Machine Tool & Setup Section 4.1 for potential issues. * **Programming Error:** Review the program for errors such as transposed numbers, incorrect tool diameters, or using INC SET instead of ABS SET. * **Configuration File:** Verify that the configuration file (Code 313) does not read default values, as this file contains calibration and backlash constants. * **Calibration or Backlash:** Recalibrate the machine, reset the backlash, and check repeatability and positional accuracy.
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Lori Phillips DDSAug 27, 2025
How do I eliminate vibration in motion on my XYZ Machine Tools Power Tool?
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  Emily RamseyAug 27, 2025
  To address vibration during motion on your XYZ Machine Tools Power Tool, consider the following: * **Backlash:** Recheck the machine's backlash if too much backlash is entered in Code 128 or Code 11. * **Lubrication:** Ensure all Way surfaces are adequately lubricated. * **Gibs:** Check the adjustment of the X, Y, and Z-axis Gibs. * **Gib Contact:** Pull the gibs out and mark them with a blue die to check where they are making contact. * **Drive Train:** Check Repeatability using the Repeatability and Positional Accuracy procedure to identify binding or looseness. * **Axis Motor Belt:** Loosen the belt if it's too tight. * **Ball Screw Alignment:** Refer to Mechanical Drive Train (X, Y) Section 4.2 for ball screw misalignment.
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Megan SmithAug 28, 2025
What should I do if my XYZ Machine Tools Power Tool system will not boot up?
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  Frank PaulAug 28, 2025
  If your XYZ Machine Tools Power Tool system fails to boot up, check the following: * **Flash Drive:** When the Computer Module starts the boot-up process, look at the 8th line on the Display Screen for any errors related to the flash drive. * **Computer/Pendant:** Refer to Computer/Pendant diagnostics Section 4.3 to troubleshoot potential computer or pendant failures.
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Steve MartinAug 29, 2025
Why is the axis motor motion not smooth on my XYZ Machine Tools SMX 3500?
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  Kelsey EwingAug 29, 2025
  If the axis motor motion on your XYZ Machine Tools Power Tool is not smooth, consider these potential causes: * **Gibs:** Check the adjustment of the X, Y, and Z-axis Gibs using the X, Y, and Z-axis Gib adjustment procedures. * **Scale:** Ensure the Scale is installed correctly according to the manufacturer’s instructions. * **Calibration/Backlash:** Recalibrate the machine, reset the Backlash, and check Repeatability and Positional Accuracy. * **Drive Train:** Check Repeatability using the Repeatability and Positional Accuracy procedure to identify any binding.
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hkerrAug 30, 2025
What causes my XYZ Machine Tools SMX 3500 Power Tool system to shut off unexpectedly?
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  Elizabeth MahoneyAug 31, 2025
  If your XYZ Machine Tools Power Tool system shuts off unexpectedly, investigate these potential causes: * **Fuse:** Remove the fuse and check continuity to see if the fuse is blown in the pendant. * **Wiring:** Check for any loose wiring. * **Transformer:** Check the 110 V Transformer output. * **Computer/Pendant:** Refer to Computer/Pendant diagnostics Section 4.3 for potential computer or pendant failures.
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anthony22Sep 3, 2025
Why does my XYZ Machine Tools Power Tool system reboot by itself?
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  Rebecca BaileySep 3, 2025
  If your XYZ Machine Tools Power Tool system reboots unexpectedly, consider the following: * **Power Interruption:** Check the incoming 110VAC to the pendant using a Voltmeter to ensure there are no interruptions. * **Wiring Connections:** Check for any loose wiring or cables. * **Computer/Pendant:** Refer to Computer/Pendant diagnostics Section 4.3 for potential computer or pendant failures.
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stevenwhiteSep 4, 2025
How do I resolve an emergency stop error (E-Stop) on my XYZ Machine Tools SMX 3500?
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  Janice WilliamsonSep 4, 2025
  To resolve an Emergency Stop error on your XYZ Machine Tools Power Tool, try the following: * **E-Stop Reset Button:** Press the E-Stop reset button on the side of the pendant. * **Pendant:** Check if 110 V power comes out of the AC E-stop Out connector on the pendant, which could indicate a bad pendant. * **Cable Connection:** Check the spindle control cable connection and Euro connector connections for poor connections.
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Chelsea GoodSep 5, 2025
What causes a taper cut on a programmed straight line move on my XYZ Machine Tools Power Tool?
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  Amber JohnsSep 5, 2025
  If you're getting a taper cut on a programmed straight line move with your XYZ Machine Tools Power Tool, check these items: * **Machine Tool & Setup:** Look for any looseness in the setup (Tool, Tool holder, Part, Vice, or Fixture). * **Gibs:** Check the adjustment of the X, Y, and Z-axis Gibs using the X, Y, and Z-axis Gib adjustment procedures. * **Drive Trains:** Check Repeatability using the Repeatability and Positional Accuracy procedure if the X and Y-axis Drive Trains are loose.
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jmorrisSep 6, 2025
What causes the axis to search on my XYZ Machine Tools SMX 3500?
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  Evan JonesSep 6, 2025
  An axis searching on your XYZ Machine Tools Power Tool can be caused by: * **Backlash Compensation:** Check physical backlash in the system and re-enter it in code 128, as excessive backlash compensation is a common cause. * **Feed Forward Values:** Check ball screw torque if high feed forward values are present. * **Friction:** Ensure proper lubrication, gib adjustments, and unlocked gib locks to address excessive friction in the sliding ways. * **Drive Train:** Check the drive train of the axis that is searching for any looseness.