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XYZ Machine Tools SMX 3500 - User Manual

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XYZ
ProtoTRAK BED MILLS
SMX 2500, 3500, 4000 & 5000
Safety, Installation, Maintenance, Service
& Parts List Manual
Document: 25093
Version: 042016
Covers Models:
SMX 2500
SMX 3500
SMX 4000
SMX 5000
XYZ Machine To ols Ltd.
Woodlan ds B usi ness Pa rk
Burlescombe , Tiverton, Devon EX 16 7 LL
T: 0182 3 67420 0 F: 01 823 674201
e-mail: sales@ xyzmachi netools .com
www.xyzmac hine tool s.co m

Table of Contents

Questions and Answers

  • D
    Donald FosterAug 25, 2025
    Why do parts have incorrect dimensions when using my XYZ Machine Tools SMX 3500 Power Tool?
    • S
      Sabrina Meyer MDAug 26, 2025
      If the parts produced by your XYZ Machine Tools Power Tool have incorrect dimensions, several factors could be responsible: * **Machine Tool & Setup:** Consult Machine Tool & Setup Section 4.1 for potential issues. * **Programming Error:** Review the program for errors such as transposed numbers, incorrect tool diameters, or using INC SET instead of ABS SET. * **Configuration File:** Verify that the configuration file (Code 313) does not read default values, as this file contains calibration and backlash constants. * **Calibration or Backlash:** Recalibrate the machine, reset the backlash, and check repeatability and positional accuracy.
  • L
    Lori Phillips DDSAug 27, 2025
    How do I eliminate vibration in motion on my XYZ Machine Tools Power Tool?
    • E
      Emily RamseyAug 27, 2025
      To address vibration during motion on your XYZ Machine Tools Power Tool, consider the following: * **Backlash:** Recheck the machine's backlash if too much backlash is entered in Code 128 or Code 11. * **Lubrication:** Ensure all Way surfaces are adequately lubricated. * **Gibs:** Check the adjustment of the X, Y, and Z-axis Gibs. * **Gib Contact:** Pull the gibs out and mark them with a blue die to check where they are making contact. * **Drive Train:** Check Repeatability using the Repeatability and Positional Accuracy procedure to identify binding or looseness. * **Axis Motor Belt:** Loosen the belt if it's too tight. * **Ball Screw Alignment:** Refer to Mechanical Drive Train (X, Y) Section 4.2 for ball screw misalignment.
  • M
    Megan SmithAug 28, 2025
    What should I do if my XYZ Machine Tools Power Tool system will not boot up?
    • F
      Frank PaulAug 28, 2025
      If your XYZ Machine Tools Power Tool system fails to boot up, check the following: * **Flash Drive:** When the Computer Module starts the boot-up process, look at the 8th line on the Display Screen for any errors related to the flash drive. * **Computer/Pendant:** Refer to Computer/Pendant diagnostics Section 4.3 to troubleshoot potential computer or pendant failures.
  • S
    Steve MartinAug 29, 2025
    Why is the axis motor motion not smooth on my XYZ Machine Tools SMX 3500?
    • K
      Kelsey EwingAug 29, 2025
      If the axis motor motion on your XYZ Machine Tools Power Tool is not smooth, consider these potential causes: * **Gibs:** Check the adjustment of the X, Y, and Z-axis Gibs using the X, Y, and Z-axis Gib adjustment procedures. * **Scale:** Ensure the Scale is installed correctly according to the manufacturer’s instructions. * **Calibration/Backlash:** Recalibrate the machine, reset the Backlash, and check Repeatability and Positional Accuracy. * **Drive Train:** Check Repeatability using the Repeatability and Positional Accuracy procedure to identify any binding.
  • U
    usmithSep 23, 2025
    What causes the X, Y, and Z-axis DRO to count in the wrong direction on my XYZ Machine Tools SMX 3500?
    • A
      Anna ObrienSep 23, 2025
      If the X, Y, and Z-axis DRO on your XYZ Machine Tools Power Tool is counting in the wrong direction, the issue is likely: * **3-Phase Sequence:** Swap any two wires leading to the spindle motor to correct an incorrect 3-Phase sequence.
  • C
    Chelsea WhiteSep 18, 2025
    What causes the spindle to run backwards on my XYZ Machine Tools SMX 3500?
    • M
      Michael WuSep 18, 2025
      If the spindle on your XYZ Machine Tools Power Tool is running backwards, the likely cause is: * **3-Phase Sequence:** Swap any two wires leading to the spindle motor to correct an incorrect 3-Phase sequence.
  • D
    Diane EricksonSep 23, 2025
    Why does the display blank on my XYZ Machine Tools SMX 3500?
    • T
      Tammy RichardsonSep 23, 2025
      If the display on your XYZ Machine Tools Power Tool blanks, check these potential causes: * **Screen Saver:** Press any key to turn the display back on if the screen saver has been activated. * **System Shutdown:** Turn the power switch off, then check the computer/pendant fuses and cable connections if the system has shut down. * **Fuse:** Remove the fuse and check continuity if a fuse is blown in the pendant. * **Display/Computer/Pendant:** See Computer/Pendant Section 4.3 if the display, computer, or pendant has failed.
  • L
    Leah HooverSep 12, 2025
    How do I fix a limit switch error on my XYZ Machine Tools SMX 3500?
    • T
      Teresa HicksSep 12, 2025
      To address a limit switch error on your XYZ Machine Tools Power Tool, try these steps: * **Limit Switches:** Reset the Limit Switches using the procedure described above if they are triggered. * **Cable Connection:** Check the Limit Switch Cable connection for any pins that are loose, pushed in, or bent. * **Limit Switch:** Try swapping over 2 limit switch cables on the cable breakout box to test for a Limit Switch failure.
  • J
    jmorrisSep 6, 2025
    What causes the axis to search on my XYZ Machine Tools SMX 3500?
    • E
      Evan JonesSep 6, 2025
      An axis searching on your XYZ Machine Tools Power Tool can be caused by: * **Backlash Compensation:** Check physical backlash in the system and re-enter it in code 128, as excessive backlash compensation is a common cause. * **Feed Forward Values:** Check ball screw torque if high feed forward values are present. * **Friction:** Ensure proper lubrication, gib adjustments, and unlocked gib locks to address excessive friction in the sliding ways. * **Drive Train:** Check the drive train of the axis that is searching for any looseness.
  • S
    Steven JohnsonSep 8, 2025
    What causes the Z-axis to be noisy on my XYZ Machine Tools SMX 3500 Power Tool?
    • B
      bradsmithSep 8, 2025
      If the Z-axis on your XYZ Machine Tools Power Tool is noisy, consider these possible causes: * **Machine Tool and Setup:** Check for any looseness in the setup (Tool, Tool holder, Part, Vice, or Fixture). * **Lubrication:** Ensure all the Way surfaces are getting proper lubrication. * **Gibs:** Check the adjustment of the Z-axis Gibs using the Z-axis Gib adjustment procedure. * **Mechanical Drive Train:** Look for misaligned ballscrews, or top and lower bearing failure. * **Motor Failure:** Replace the Z-axis motor if it has failed.

Summary

Safety

Introduction and General Operating Information

Introduction to ProtoTRAK CNC control and essential safety precautions for operation.

Troubleshooting by Symptom

Machining Results Issues

Addresses poor finish, out-of-round circles, taper cuts, and incorrect part dimensions.

Motion Control Issues

Covers run-away axes, slow axes, no jog response, rough motion, vibration, and searching axes.

Control Operation Issues

Troubleshoots display problems, keyboard lockup, axes faults, boot-up, calibration, E-stop, and limit switches.

Diagnostics

Motor and Servo Diagnostics

Includes checks for motors, encoders, cables, and servo drivers.

Service Codes

Details software, set-up, diagnostic, and operator service codes.

Procedures for Replacements & Maintenance

XYZ Machine Tools SMX 3500 Specifications

General IconGeneral
BrandXYZ Machine Tools
ModelSMX 3500
CategoryPower Tool
LanguageEnglish

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