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XYZ Machine Tools SMX 5000 User Manual
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XYZ
ProtoTRAK
BED MILLS
SMX 2500, 3500, 4000
& 5000
Safety, Installation, Mainte
nance, Service
& Parts List Manual
Document:
25093
Version:
042016
Covers Models:
SM
X
2500
SMX
3500
SMX 4
000
SMX 5000
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2
Table of Contents
Default Chapter
3
Table of Contents
3
Safety
5
Introduction
5
Safe Operating Information
5
Release of Trapped Persons
6
Labels and Notices
7
EC Declaration of Conformity
12
Airborne Noise Emissions
12
Installation
13
SMX2500 - Footprint
13
SMX2500 - Footprint
14
SMX3500 - Footprint
15
SMX3500 - Footprint
16
SMX4000 - Footprint
16
SMX4000 - Footprint
17
SMX5000 - Footprint
17
Installation Checklist 14 3A
18
SMX5000 - Footprint
18
Lifting and Moving the Machine 16 3B
20
Lifting the Machine - Method 1
20
Releasing the Head Counterweight 17 4A
21
Lifting the Machine - Method 2
21
Levelling
22
Placement of Levels
22
Electrical Connection
23
Air Connection
23
Mounting the Pendant
23
Cable Interconnections
23
Levelling Screws
23
Pendant Cable Connections
24
Pendant Right Side (Early Models)
25
Cable Connection Diagram
26
Lubrication
27
Lubrication 23
27
Machine Specifications
28
Prototrak Control Hardware
28
Machine Overview
29
Troubleshooting by Symptom
30
Problems Relating to Machining Results
30
Problems with the Measurements
40
Problems with the Machine
42
Diagnostics
45
The Machine Tool and Setup
45
The Mechanical Drive Train (X, Y)
47
Computer/Pendant Diagnostics
49
Motor Diagnostics
50
Servo Driver
51
Scales
52
Electrical
52
SMX3500, 4000, 5000 Power Module
55
SMX3500, 4000, 5000 Power Module Wiring
57
SMX3500, 4000, 5000 Electrical Schematic
59
Service Codes
61
SMX2500 Electrical Schematic
61
Servicing Procedures
68
Servo Driver Replacement
68
Cable Routing
69
Power Drawbar
69
SMX2500 - X Axis Drive Assembly
71
SMX3500 - X Axis Drive Assembly
73
SMX2500 - y Axis Drive Assembly
76
SMX3500 - y Axis Drive Assembly
78
SMX3500 - y Axis Drive Assembly
79
SMX4000 - X Axis Drive Assembly
83
SMX5000 - X Axis Drive Assembly
86
SMX5000 - X Axis Drive Assembly
87
SMX4000/5000 - y Axis Drive Assembly
91
SMX4000/5000 - y Axis Drive Assembly
92
SMX4000/5000 - y Axis Handwheel Assy
93
SMX2500 - Z Axis Drive Assembly
96
SMX3500 - Z Axis Drive Assembly
98
SMX3500 - Z Axis Drive Assembly
99
SMX4000 - Z Axis Drive Assembly
102
SMX4000 - Z Axis Drive Assembly
103
SMX5000 - Z Axis Drive Assembly
108
SMX5000 - Z Axis Drive Assembly
109
Feed Trip Adjustment
111
Quill Clock Spring Replacement
112
SMX2500 - Spindle Motor Replacement
113
SMX2500 - Drive Belt Replacement
113
SMX2500 - Spindle Replacement
114
Maintenance
115
Gib Adjustments
115
SMX2500 - 3500 Table Gib Adjustment
115
SMX3500 - Table Gib Screw
116
Saddle Side Gib Adjustment
118
Saddle Bottom Gib Adjustment
119
Head Back Gib
120
Calibration & Backlash
121
Head Side Gib Adjustment
121
Calibration Set-Up
122
Head Rotation & Tramming
123
Limit Switches
124
Tramming the Head
124
Figures and Parts Lists
126
SMX2500 - Top Housing Assembly
126
SMX2500 - Gear Housing
128
SMX2500 - Hi-Low Shift Clutch
129
SMX2500 - Pulley Pinion
132
SMX2500 - Lower Vari-Disc Drive
133
SMX2500 - Upper Vari-Disc Drive
135
SMX2500 - Speed Change Handwheel
137
SMX2500 - Spindle Motor
138
SMX2500 – Lower Head Assembly
139
SMX2500 – Worm Gear Cradle
142
SMX2500 – Quill Feed Selector
143
SMX2500 – Quill Pinion Shaft
144
SMX2500 – Overload Clutch Trip
145
SMX2500 – Feed Reverse Clutch
146
SMX2500 – Spindle Assembly
147
A SMX3500 – Upper Head
148
B SMX3500 – Upper Head
149
SMX3500 – Lower Head
152
Oil System
166
SMX4000 - Oil System
167
SMX5000 - Oil System
168
SMX2500 – Lubrication System
170
4
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XYZ Machine Tools SMX 5000 Specifications
General
Brand
XYZ Machine Tools
Model
SMX 5000
Category
Power Tool
Language
English
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