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XYZ Machine Tools SMX 2500 - User Manual

XYZ Machine Tools SMX 2500
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XYZ
ProtoTRAK BED MILLS
SMX 2500, 3500, 4000 & 5000
Safety, Installation, Maintenance, Service
& Parts List Manual
Document: 25093
Version: 042016
Covers Models:
SMX 2500
SMX 3500
SMX 4000
SMX 5000
XYZ Machine To ols Ltd.
Woodlan ds B usi ness Pa rk
Burlescombe , Tiverton, Devon EX 16 7 LL
T: 0182 3 67420 0 F: 01 823 674201
e-mail: sales@ xyzmachi netools .com
www.xyzmac hine tool s.co m

Table of Contents

Questions and Answers

  • W
    westjenniferAug 25, 2025
    Why do parts have incorrect dimensions when using my XYZ Machine Tools SMX 2500 Power Tool?
    • S
      Steven DennisAug 26, 2025
      If the parts produced by your XYZ Machine Tools Power Tool have incorrect dimensions, several factors could be responsible: * **Machine Tool & Setup:** Consult Machine Tool & Setup Section 4.1 for potential issues. * **Programming Error:** Review the program for errors such as transposed numbers, incorrect tool diameters, or using INC SET instead of ABS SET. * **Configuration File:** Verify that the configuration file (Code 313) does not read default values, as this file contains calibration and backlash constants. * **Calibration or Backlash:** Recalibrate the machine, reset the backlash, and check repeatability and positional accuracy.
  • A
    Alejandra CastroAug 27, 2025
    How do I eliminate vibration in motion on my XYZ Machine Tools Power Tool?
    • A
      Anthony BellAug 27, 2025
      To address vibration during motion on your XYZ Machine Tools Power Tool, consider the following: * **Backlash:** Recheck the machine's backlash if too much backlash is entered in Code 128 or Code 11. * **Lubrication:** Ensure all Way surfaces are adequately lubricated. * **Gibs:** Check the adjustment of the X, Y, and Z-axis Gibs. * **Gib Contact:** Pull the gibs out and mark them with a blue die to check where they are making contact. * **Drive Train:** Check Repeatability using the Repeatability and Positional Accuracy procedure to identify binding or looseness. * **Axis Motor Belt:** Loosen the belt if it's too tight. * **Ball Screw Alignment:** Refer to Mechanical Drive Train (X, Y) Section 4.2 for ball screw misalignment.
  • J
    jonathanyoungAug 28, 2025
    What should I do if my XYZ Machine Tools Power Tool system will not boot up?
    • A
      Angela WelchAug 28, 2025
      If your XYZ Machine Tools Power Tool system fails to boot up, check the following: * **Flash Drive:** When the Computer Module starts the boot-up process, look at the 8th line on the Display Screen for any errors related to the flash drive. * **Computer/Pendant:** Refer to Computer/Pendant diagnostics Section 4.3 to troubleshoot potential computer or pendant failures.
  • K
    knightryanAug 29, 2025
    Why is the axis motor motion not smooth on my XYZ Machine Tools Power Tool?
    • S
      suzanne42Aug 29, 2025
      If the axis motor motion on your XYZ Machine Tools Power Tool is not smooth, consider these potential causes: * **Gibs:** Check the adjustment of the X, Y, and Z-axis Gibs using the X, Y, and Z-axis Gib adjustment procedures. * **Scale:** Ensure the Scale is installed correctly according to the manufacturer’s instructions. * **Calibration/Backlash:** Recalibrate the machine, reset the Backlash, and check Repeatability and Positional Accuracy. * **Drive Train:** Check Repeatability using the Repeatability and Positional Accuracy procedure to identify any binding.
  • T
    Taylor HicksSep 23, 2025
    What causes the X, Y, and Z-axis DRO to count in the wrong direction on my XYZ Machine Tools Power Tool?
    • A
      Anne DavisSep 23, 2025
      If the X, Y, and Z-axis DRO on your XYZ Machine Tools Power Tool is counting in the wrong direction, the issue is likely: * **3-Phase Sequence:** Swap any two wires leading to the spindle motor to correct an incorrect 3-Phase sequence.
  • P
    pbarnesSep 18, 2025
    What causes the spindle to run backwards on my XYZ Machine Tools Power Tool?
    • K
      Kevin ShepardSep 18, 2025
      If the spindle on your XYZ Machine Tools Power Tool is running backwards, the likely cause is: * **3-Phase Sequence:** Swap any two wires leading to the spindle motor to correct an incorrect 3-Phase sequence.
  • N
    Nichole JonesSep 23, 2025
    Why does the display blank on my XYZ Machine Tools SMX 2500?
    • M
      michelle65Sep 23, 2025
      If the display on your XYZ Machine Tools Power Tool blanks, check these potential causes: * **Screen Saver:** Press any key to turn the display back on if the screen saver has been activated. * **System Shutdown:** Turn the power switch off, then check the computer/pendant fuses and cable connections if the system has shut down. * **Fuse:** Remove the fuse and check continuity if a fuse is blown in the pendant. * **Display/Computer/Pendant:** See Computer/Pendant Section 4.3 if the display, computer, or pendant has failed.
  • S
    sheila33Sep 12, 2025
    How do I fix a limit switch error on my XYZ Machine Tools Power Tool?
    • J
      Jasmine SmithSep 12, 2025
      To address a limit switch error on your XYZ Machine Tools Power Tool, try these steps: * **Limit Switches:** Reset the Limit Switches using the procedure described above if they are triggered. * **Cable Connection:** Check the Limit Switch Cable connection for any pins that are loose, pushed in, or bent. * **Limit Switch:** Try swapping over 2 limit switch cables on the cable breakout box to test for a Limit Switch failure.
  • J
    jerome46Sep 6, 2025
    What causes the axis to search on my XYZ Machine Tools Power Tool?
    • O
      Oscar MatthewsSep 6, 2025
      An axis searching on your XYZ Machine Tools Power Tool can be caused by: * **Backlash Compensation:** Check physical backlash in the system and re-enter it in code 128, as excessive backlash compensation is a common cause. * **Feed Forward Values:** Check ball screw torque if high feed forward values are present. * **Friction:** Ensure proper lubrication, gib adjustments, and unlocked gib locks to address excessive friction in the sliding ways. * **Drive Train:** Check the drive train of the axis that is searching for any looseness.
  • T
    Tamara HowardSep 8, 2025
    What causes the Z-axis to be noisy on my XYZ Machine Tools SMX 2500 Power Tool?
    • D
      Derrick WeaverSep 8, 2025
      If the Z-axis on your XYZ Machine Tools Power Tool is noisy, consider these possible causes: * **Machine Tool and Setup:** Check for any looseness in the setup (Tool, Tool holder, Part, Vice, or Fixture). * **Lubrication:** Ensure all the Way surfaces are getting proper lubrication. * **Gibs:** Check the adjustment of the Z-axis Gibs using the Z-axis Gib adjustment procedure. * **Mechanical Drive Train:** Look for misaligned ballscrews, or top and lower bearing failure. * **Motor Failure:** Replace the Z-axis motor if it has failed.

Summary

Safety

Introduction and Safe Operating Information

Manual mill replaced by CNC, intended for skilled operators.

Danger, Warning, Caution, and Note Labels

Explains hazard symbols and their meanings used in the manual.

Installation

Floor Plan, Layout & Space Requirements

Details dimensions and space needed for machine installation.

Electrical and Air Connections

Guides for connecting power supply and compressed air.

Lubrication Procedures

Instructions for way and head lubrication systems.

Troubleshooting by Symptom

Problems Relating to Machining Results

Addresses issues like poor finish and incorrect circle dimensions.

Problems Regarding Machine Motion

Covers axis run away, slow down, jog issues, and rough motion.

Problems with Control Operation

Troubleshoots display blank, bad picture, keyboard lockup, etc.

Diagnostics

Machine Tool & Set-Up Diagnostics

Checks for mechanical issues like gibs, lubrication, and level.

Service Codes for Diagnostics

Lists codes for software, setup, and diagnostics.

Procedures for Replacements & Maintenance

Servo Motor and Driver Replacement

Step-by-step guide for replacing servo components.

Ball Screw Replacement Procedures

Instructions for replacing ball screws on various axes.

Gib Adjustments

Procedures for adjusting gibs to eliminate play and ensure accuracy.

Calibration and Backlash Constants

Steps for calibrating axes and setting backlash compensation.

Limit Switch Installation and Adjustment

Guidance on setting and adjusting machine limit switches.

Figures and Parts Lists

SMX2500 - Top Housing Assembly

Exploded view and parts list for the top housing.

SMX2500 - Hi-Low Shift Clutch Sub-Assembly

Exploded view and parts list for the clutch assembly.

SMX2500 - Pulley Pinion

Exploded view and parts list for the pulley pinion.

SMX2500 - Lower Vari-Disc Drive

Exploded view and parts list for the lower vari-disc drive.

XYZ Machine Tools SMX 2500 Specifications

General IconGeneral
BrandXYZ Machine Tools
ModelSMX 2500
CategoryPower Tool
LanguageEnglish

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