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XYZ Machine Tools SMX 2500 User Manual

XYZ Machine Tools SMX 2500
171 pages
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XYZ
ProtoTRAK BED MILLS
SMX 2500, 3500, 4000 & 5000
Safety, Installation, Maintenance, Service
& Parts List Manual
Document: 25093
Version: 042016
Covers Models:
SMX 2500
SMX 3500
SMX 4000
SMX 5000
XYZ Machine To ols Ltd.
Woodlan ds B usi ness Pa rk
Burlescombe , Tiverton, Devon EX 16 7 LL
T: 0182 3 67420 0 F: 01 823 674201
e-mail: sales@ xyzmachi netools .com
www.xyzmac hine tool s.co m

Table of Contents

Questions and Answers:

XYZ Machine Tools SMX 2500 Specifications

General IconGeneral
BrandXYZ Machine Tools
ModelSMX 2500
CategoryPower Tool
LanguageEnglish

Summary

Safety

Introduction and Safe Operating Information

Manual mill replaced by CNC, intended for skilled operators.

Danger, Warning, Caution, and Note Labels

Explains hazard symbols and their meanings used in the manual.

Installation

Floor Plan, Layout & Space Requirements

Details dimensions and space needed for machine installation.

Electrical and Air Connections

Guides for connecting power supply and compressed air.

Lubrication Procedures

Instructions for way and head lubrication systems.

Troubleshooting by Symptom

Problems Relating to Machining Results

Addresses issues like poor finish and incorrect circle dimensions.

Problems Regarding Machine Motion

Covers axis run away, slow down, jog issues, and rough motion.

Problems with Control Operation

Troubleshoots display blank, bad picture, keyboard lockup, etc.

Diagnostics

Machine Tool & Set-Up Diagnostics

Checks for mechanical issues like gibs, lubrication, and level.

Service Codes for Diagnostics

Lists codes for software, setup, and diagnostics.

Procedures for Replacements & Maintenance

Servo Motor and Driver Replacement

Step-by-step guide for replacing servo components.

Ball Screw Replacement Procedures

Instructions for replacing ball screws on various axes.

Gib Adjustments

Procedures for adjusting gibs to eliminate play and ensure accuracy.

Calibration and Backlash Constants

Steps for calibrating axes and setting backlash compensation.

Limit Switch Installation and Adjustment

Guidance on setting and adjusting machine limit switches.

Figures and Parts Lists

SMX2500 - Top Housing Assembly

Exploded view and parts list for the top housing.

SMX2500 - Hi-Low Shift Clutch Sub-Assembly

Exploded view and parts list for the clutch assembly.

SMX2500 - Pulley Pinion

Exploded view and parts list for the pulley pinion.

SMX2500 - Lower Vari-Disc Drive

Exploded view and parts list for the lower vari-disc drive.

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