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Precautions for lifting parts or assemblies and handling heavy parts safely.
Recommendations for wearing safety glasses and disconnecting battery before maintenance.
Safety measures for handling flammable fuels and precautions for charging batteries.
Steps to remove rocker shaft assembly, camshaft, and cylinder head.
Using a valve spring compressor to remove valve components from the cylinder head.
Checking cylinder head for distortion using a straight edge and thickness gauge.
Measuring clearance between rocker arms and rocker shafts for wear.
Measuring camshaft journal dimensions, lobe height, and checking for straightness.
Checking crankshaft for damage, measuring journal diameters and straightness.
Measuring clearance between main bearings and crankshaft using plastic gauge.
Inspecting pistons for wear and cracks, measuring piston diameter and clearance.
Measuring piston ring end and groove clearances according to specifications.
Checking cylinder block surface for distortion and cylinder bores for wear and damage.
Checking oil pump covers for wear and measuring gear clearances.
Procedures for removing the flywheel, drive plate, and ring gear.
Heating and installing the ring gear, then mounting the flywheel with sealant.
Adjusting intake and exhaust valve clearances, tightening lock nuts, and re-checking when warm.
Steps for performing a compression pressure test on each cylinder.
Torque values for camshaft pulley, cooling fan, connecting rod caps, and crankshaft pulley.
Torque values for cylinder head, engine mounts, manifolds, flywheel housing, fuel pump, and main bearing caps.
Diagnosing and resolving issues when the engine fails to start.
Troubleshooting causes for rough running and lack of engine power.
Addressing continued power loss, diagnosing internal engine noise.
Identifying causes and solutions for engine overheating issues.
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