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Yale GLP100 - User Manual

Yale GLP100
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Maintenance
CALIBRATION
PROCEDURES
GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX [C809];
GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/
GDP030VX, GP/GLP/GDP035VX, GP/GLP/GDP040SVX) [C810];
GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) [A910, B910];
GLP/GDP20-35VX (GP/GLP/GDP040-070VX) [B875, C875];
GLC40, 45, 55VX; GLC55SVX (GC/GLC080, 100, 120VX; GC/
GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS)
[E818, F818];
GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/ GDP45VX6; GLP/
GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX)
[F813, G813, H813, J813];
GLP/GDP60VX, GLP/GDP70VX; (GP/GLP/GDP135VX, GP/GLP/
GDP155VX) [C878, D878, E878];
GLC/GDC60VX, GLC/GDC70VX; (GC/GLC/GDC135VX, GC/GLC/
GDC155VX) [C879, D879, E879, F879];
GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX,
GLP/GDP175VX36, GLP/GDP190VX) [A909, B909];
GLC030-035VX, GLC040SVX [D809];
GLP/GDP16-18VX, GLP/GDP20SVX (GLP/GDP030-035VX, GLP/
GDP040SVX) [D810];
GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) [C910];
GLP/GDP20VX, GLP/GDP25VX, GLP/GDP30VX, GLP/GDP35VX
(GP/GLP/GDP040VX, GP/GLP/GDP050VX, GP/GLP/GDP060VX,
GP/GLP/GDP070VX) [D875]
This manual contains information that is confidential and/or proprietary to Yale Ma-
terials Handling Corporation, its subsidiaries and/or vendors. Copying or distribu-
tion of any sections of this manual marked "Confidential/Proprietary" is prohibited.
PART NO. 524223780 8000 YRM 1134

Table of Contents

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Summary

Maintenance and Repair Safety Precautions

Yale Forklift Calibration Procedures

Service Password Entry (Proc_Cal_001)

Accesses service menus by entering a password.

Hydraulic Valve Warm Up and Air Bleed (Proc_Cal_002)

Warms hydraulic fluid and bleeds air before calibration.

Save and Exit Calibration (Proc_Cal_003)

Saves calibration results and exits the current procedure.

Lift Valve Output Threshold Calibration (Proc_Cal_004)

Sets lift valve cracking current for proper operation.

Lower Valve Output Threshold Calibration (Proc_Cal_005)

Sets lower valve cracking current for proper operation.

Tilt Back Valve Output Calibration (Proc_Cal_006)

Sets tilt back valve cracking current.

Tilt Forward Valve Output Calibration (Proc_Cal_007)

Sets tilt forward valve cracking current.

Aux 1 Dir A Valve Output Calibration (Proc_Cal_008)

Sets Aux 1 Dir A valve cracking current.

Aux 1 Dir B Valve Output Calibration (Proc_Cal_009)

Sets Aux 1 Dir B valve cracking current.

Aux 2 Dir A Valve Output Calibration (Proc_Cal_010)

Sets Aux 2 Dir A valve cracking current.

Aux 2 Dir B Valve Output Calibration (Proc_Cal_011)

Sets Aux 2 Dir B valve cracking current.

Aux 3 Dir A Valve Output Calibration (Proc_Cal_012)

Sets Aux 3 Dir A valve cracking current.

Aux 3 Dir B Valve Output Calibration (Proc_Cal_013)

Sets Aux 3 Dir B valve cracking current.

Load Weight Zero Point Calibration (Proc_Cal_014)

Sets the zero point for weight display without load.

Loaded Weight Calibration (Proc_Cal_015)

Calibrates system for accurate weight display with load.

Transmission Valve Calibration (Proc_Cal_016)

Compensates clutch pack pressure for valve command.

Transmission Valve Calibration - Electronic Extended (Proc_Cal_016 A)

Calibrates electronic extended function transmission valve.

Transmission Valve Calibration - Electronic & Extended (Proc_Cal_016 B)

Calibrates electronic and extended electronic transmission valve.

Accelerator Pedal Adjustment (Proc_Cal_019)

Adjusts throttle for proper clutch pack and inching functions.

Hydraulic Valve Pressure Gage Installation (Proc_Cal_025)

Installs pressure gauge for pressure method calibrations.

Travel Speed Calibration (Proc_Cal_026)

Calibrates travel speed sensor for accurate performance.

Summary

Maintenance and Repair Safety Precautions

Yale Forklift Calibration Procedures

Service Password Entry (Proc_Cal_001)

Accesses service menus by entering a password.

Hydraulic Valve Warm Up and Air Bleed (Proc_Cal_002)

Warms hydraulic fluid and bleeds air before calibration.

Save and Exit Calibration (Proc_Cal_003)

Saves calibration results and exits the current procedure.

Lift Valve Output Threshold Calibration (Proc_Cal_004)

Sets lift valve cracking current for proper operation.

Lower Valve Output Threshold Calibration (Proc_Cal_005)

Sets lower valve cracking current for proper operation.

Tilt Back Valve Output Calibration (Proc_Cal_006)

Sets tilt back valve cracking current.

Tilt Forward Valve Output Calibration (Proc_Cal_007)

Sets tilt forward valve cracking current.

Aux 1 Dir A Valve Output Calibration (Proc_Cal_008)

Sets Aux 1 Dir A valve cracking current.

Aux 1 Dir B Valve Output Calibration (Proc_Cal_009)

Sets Aux 1 Dir B valve cracking current.

Aux 2 Dir A Valve Output Calibration (Proc_Cal_010)

Sets Aux 2 Dir A valve cracking current.

Aux 2 Dir B Valve Output Calibration (Proc_Cal_011)

Sets Aux 2 Dir B valve cracking current.

Aux 3 Dir A Valve Output Calibration (Proc_Cal_012)

Sets Aux 3 Dir A valve cracking current.

Aux 3 Dir B Valve Output Calibration (Proc_Cal_013)

Sets Aux 3 Dir B valve cracking current.

Load Weight Zero Point Calibration (Proc_Cal_014)

Sets the zero point for weight display without load.

Loaded Weight Calibration (Proc_Cal_015)

Calibrates system for accurate weight display with load.

Transmission Valve Calibration (Proc_Cal_016)

Compensates clutch pack pressure for valve command.

Transmission Valve Calibration - Electronic Extended (Proc_Cal_016 A)

Calibrates electronic extended function transmission valve.

Transmission Valve Calibration - Electronic & Extended (Proc_Cal_016 B)

Calibrates electronic and extended electronic transmission valve.

Accelerator Pedal Adjustment (Proc_Cal_019)

Adjusts throttle for proper clutch pack and inching functions.

Hydraulic Valve Pressure Gage Installation (Proc_Cal_025)

Installs pressure gauge for pressure method calibrations.

Travel Speed Calibration (Proc_Cal_026)

Calibrates travel speed sensor for accurate performance.

Yale GLP100 Specifications

General IconGeneral
ModelGLP100
CategoryTest Equipment
DisplayLCD
Power SupplyBattery
Operating Temperature0°C to 40°C
Storage Temperature-20°C to 60°C
Humidity Range10% to 90% RH

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