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Yale MPB045VG Maintenance
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Maintenance
CONTR
OLLER
DIA
GNOSTICS
MPB045VG [A245]
P
ART NO. 550095689
9000 YRM 1671
2
Table of Contents
Table of Contents
7
General Troubleshooting
11
Discharging the Capacitors
11
Electrical Test Equipment
13
PC Service Tool
13
Digital Multimeter (DMM)
13
Jumper Wires, Test Leads, and Test Lights
13
Basic Electrical Troubleshooting
13
Electrical Checks
13
Voltage Checks
13
Amperage Checks
15
Resistance Checks
15
Contactor and Contactor Coil Checks
15
Lift and Lower Switch Check
15
Multiplexing
16
Multiplexing and the Canbus
16
Troubleshooting the Canbus
16
Troubleshooting the Tiller Control Card Termination Resistor
17
Troubleshooting the Traction Controller Termination Resistor
17
User Interface
17
User Interface, Setup, and Troubleshooting
17
Status Code Indication
17
Parameters
17
Speed Steering Reduction
18
Traction Steering Decel Ramp
18
Response-Full Accel Rate HS
18
Response-Full Accel Rate LS
18
Response-Low Accel Rate
18
Response-Neutral Decel Rate HS
18
Response-Neutral Decel Rate LS
18
Fine Tuning-Partial Decel Rate
18
Fine Tuning-HS (High Speed)
18
Fine Tuning-LS (Low Speed)
19
Fine Tuning-Reversal Soften
19
Fine Tuning-Max Speed Accel
19
Fine Tuning-Max Speed Decel
19
Interlock Timeout
19
Mode (1 through 3) -Max Speed
19
Mode (1 through 3) -Max Accel
19
Mode (1 through 3) -Walk Accel
19
Mode (1 through 3) -Max Decel
19
Mode (1 through 3) -Neutral Braking
19
Turtle Alarm Enable
20
Quick Lift Window
20
Initial Lift Interval
20
Full Lift Interval
20
Lift Run Time
20
BDI Warning (Lift Lock) Enable
20
Warning BDI (Lift Lock out Percent)
20
Battery-BDI Reset Volts
20
Battery- BDI Full Volts
20
Battery-BDI Empty Volts
20
Battery-BDI Reset Percent
21
Undervoltage Cutback Range
21
User Undervoltage
21
Total Maintenance Enable
21
Traction Maintenance Enable
21
Pump Maintenance Enable
21
Maintenance Interval
21
Reset Total Maintenance
21
Reset Traction Maintenance
21
Reset Pump Maintenance
21
Status Codes and Descriptions
22
Status Codes
22
Status Code Descriptions
22
DTC XX099 Internal Fault
25
DTC 30001 Liftcoil
26
DTC 30003 Lwrcoil
28
DTC 30033 Main Cont
30
DTC 30035 Brake
33
DTC 30037 Alrmcoil
37
DTC 30039 Audible Alarm (Opt)
39
DTC 30060 - Mtr Curr
41
DTC 30061 - Mtr Open
41
DTC 30062 Encoder
43
DTC 30067 - Maincont (Stuck Closed)
45
DTC 30068 - Maincont (Stuck Open)
49
DTC 30069 Precharge
53
DTC 30080 30082 30083 - Overheat
55
DTC 30086 Lowbatt
57
DTC 30087 Overvolt
59
DTC 30106 Cancomm
64
DTC 30201 - Start up
67
DTC 60211 - Start up
67
DTC 30227 Stalled
72
DTC 30232 Software
75
DTC 30247 Parameter
76
DTC 30248 Low Temp
77
DTC 60050 - Emerrevr
79
DTC 60210 - Emerrevr
79
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Operating Manual
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Yale MPB045VG Specifications
General
Model
MPB045VG
Category
Forklifts
Power Source
Electric
Load Capacity
4500 lbs
Battery Voltage
24V
Battery Capacity
375 Ah
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