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Yale G807 User Manual

Yale G807
32 pages
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ERP15-20VT (G807)
SERVICE MANUAL CONTENTS
SECTION
PART
NUMBER
YRM
NUMBER
REV
DATE
FRAME............................................................................................................................ 524295629 0100 YRM 1329 09/14
OPERATOR'S CAB........................................................................................................ 550025937 0100 YRM 1446 09/14
AC MOTOR REPAIR...................................................................................................... 524327049 0620 YRM 1385 09/14
TRANSAXLE................................................................................................................... 524295630 1300 YRM 1330 09/12
STEERING SYSTEM...................................................................................................... 524295631 1600 YRM 1331 09/14
BRAKE SYSTEM............................................................................................................ 524295632 1800 YRM 1332 12/10
HYDRAULIC SYSTEM.................................................................................................... 524295633 1900 YRM 1333 09/14
HYDRAULIC CLEANLINESS PROCEDURES............................................................... 550073240 1900 YRM 1620 12/14
MAIN CONTROL VALVES............................................................................................. 524319495 2000 YRM 1334 09/14
CYLINDER REPAIR (MAST S/N A270-72, A551, A555, A559, A626, A627, A751-52,
B551, B555, B586-91, B749-54, C661-63, C665, D507-09, D515, D562-64, E509,
E564).......................................................................................................................... 524319496 2100 YRM 1382 03/14
WIRE HARNESS REPAIR.............................................................................................. 524223769 2200 YRM 1128 12/14
USER INTERFACE SUPERVISOR................................................................................. 524319497 2200 YRM 1335 09/14
USER INTERFACE SERVICE TECHNICIAN................................................................. 524319498 2200 YRM 1336 09/14
ELECTRICAL SYSTEM.................................................................................................. 524320282 2200 YRM 1337 09/14
INDUSTRIAL BATTERY................................................................................................. 524158040 2240 YRM 0001 09/14
MAST REPAIR (S/N A270, A271, A272)........................................................................ 524327054 4000 YRM 1386 02/14
MAST REPAIR (S/N C661, C662, C663, C665)............................................................. 524333799 4000 YRM 1405 05/14
METRIC AND INCH (SAE) FASTENERS....................................................................... 524150797 8000 YRM 0231 10/13
PERIODIC MAINTENANCE............................................................................................ 524320290 8000 YRM 1339 09/14
CAPACITIES AND SPECIFICATIONS........................................................................... 524306565 8000 YRM 1340 09/14
DIAGRAMS..................................................................................................................... 524319503 8000 YRM 1341 09/14
DIAGNOSTIC TROUBLESHOOTING MANUAL............................................................ 524319504 9000 YRM 1377 10/14
Service information for Cummins diesel engines can be ordered through the Hyster Literature Distribution Center.
PART NO. 524320408 (12/14)
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Yale G807 Specifications

General IconGeneral
BrandYale
ModelG807
CategoryForklifts
LanguageEnglish

Summary

Safety Precautions Maintenance and Repair

Transaxle Assembly

Remove Transaxle From Frame

Step-by-step procedure for removing the transaxle from the lift truck frame.

Remove the Parking Brake and Traction Motor

Instructions for detaching the parking brake and traction motor from the transaxle.

Install Parking Brake and Traction Motor

Procedure for reattaching the parking brake and traction motor to the transaxle.

Install Transaxle to Frame

Steps for mounting the transaxle assembly back onto the lift truck frame.

Maintenance and Repair

Brake Cylinder Repair

Detailed steps for repairing the brake cylinder assembly.

Wet Brakes

Procedure for replacing the wet brake discs within the transaxle.

Brake Pedal Assembly Repair

Discharging the Capacitors

Safely discharge electrical capacitors before brake system maintenance.

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