Yale GP20-30MX - User Manual

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Maintenance

PERIODIC

MAINTENANCE

GP20-30MX [A390]

PART NO. 550141725 8000 YRM 2000

Main Page

Table of Contents3
General7
Serial Number Data7
How to Move Disabled Lift Truck7
How to Tow Lift Truck7
How to Put Lift Truck on Blocks8
How to Raise Drive Tires8
How to Raise Steering Tires8
How to Clean a Lift Truck9
Maintenance Schedule10
Maintenance Procedures Every 8 Hours or Daily22
How to Make Checks with Engine Stopped22
Tires and Wheels22
Safety Labels22
Mast, Carriage, Lift Chains, Header Hoses, Attachment22
Operator Restraint System23
Emergency Locking Retractor (ELR)24
Adjust Seat - Semi-Suspension25
Adjust Seat - Premium Full Suspension25
Adjust Seat - Standard Full Suspension25
Hood and Seat Latches26
Engine Compartment27
Fuel, Oil, and Coolant Leaks, Check27
Hydraulic Hoses27
Coolant Hoses27
Steering Column27
Transmission27
Hydraulic System Oil27
Engine Oil28
Air Filter30
Forks30
Remove30
Inspect32
Install33
Adjust33
Brake Fluid34
How to Make Checks with Engine Running34
Indicator Lights, Horn, Fuses, and Relays35
Service Brakes36
Operation, Check36
Parking Brake36
Engine Oil Pressure37
Cooling System37
Steering System38
Control Levers and Pedals38
Lift System, Operate38
First Service after First 100 Hours of Operation39
PSI Engine Oil and Oil Filter39
Yanmar Engine Oil and Oil Filter40
Maintenance Procedures Every 300 Hours40
Tie Rod Lubrication40
King Pin Lubrication40
Maintenance Procedures Every 500 Hours or 1 Year41
Hydraulic System Oil41
Battery42
Yanmar Engine Oil and Oil Filter Change42
Drive Belt42
Yanmar Diesel Engine42
Fan and Alternator Drive Belt42
Clean Debris from Radiator Core43
Transmission Oil Level44
Forks44
Mast Lubrication45
Header Hose Checks47
Lift Chain Lubrication47
Tilt Cylinder Lubrication47
Master Brake Cylinder Rod End Pin Lubrication49
Manual Hydraulic Levers Lubrication49
Brake Fluid49
Differential and Drive Axle Oil50
Maintenance Procedures Every 1000 Hours or 1 Year51
Valve Clearance, Check and Adjust, Yanmar Engines51
PCV Valve, PSI Engines51
Drive Belt Check, PSI Engines51
LPG Fuel Filter Replace, PSI Engines51
Remove51
Clean/Inspect52
Install52
Gasoline Fuel System, PSI 2.4L Bi-Fuel Engine53
Remove and Disassemble53
Assembly and Install57
Fuel Filter Replacement, Yanmar Engines58
Priming the Fuel System, Yanmar59
Ignition System60
PSI 2.4L Engines60
Lift Chains Wear Check60
Lift Chain Lubrication60
Integral Sideshift Carriage, Check Bearings61
Integral Sideshift Carriage, Check Lower Mounting Hooks61
Control Levers, Pedals, and Parking Brake62
Maintenance Procedures Every 2000 Hours or 1 Year62
Hydraulic System62
Return Filter, Replace62
Air Filter Element, Replace64
Air Filter Without Silencer64
Air Filter with Silencer65
PCV Valve67
PSI LPG and Bi-Fuel Engines67
Oxygen Sensor67
Fuel Injector, Yanmar Engines67
Forks, Inspect68
Integral Sideshift Carriage68
Bearings, Replace68
Service Brakes (Dry Brake)68
Differential69
Transmission Oil and Filter, Replace70
Brake Fluid Change, Master Cylinder71
Brake Fluid, Remove71
Maintenance Procedures Every 4000 Hours or 2 Years72
Hydraulic Oil, Replace72
Cooling System73
Replace Throttle (Accelerator) Cable, Yanmar Diesel Engine74
Maintenance Procedures Every 5000 Hours74
Fuel Injectors, PSI Engine74
Maintenance Procedures Every 6000 Hours75
Timing Belt Change, PSI Engine75
Safety Procedures When Working Near Mast75
Hood Lock Assembly Check76
Lift Chain Adjustments78
Lift Trucks Equipped with Forks78
Lift Trucks Equipped with Hook-Type Carriage and Attachment Without Forks78
Jump-Starting the Lift Truck79
Jump-Starting Using a Battery Charger79
Jump-Starting a Lift Truck Using Another Lift Truck79
Welding Repairs80
Wheel and Tire Replacement80
General80
Pneumatic Tire with Tube, Repair80
Remove Wheels from Lift Truck80
Remove Tire from Wheel81
Remove Tire from Two-Piece Wheel81
Remove Tire from Three- and Four-Piece Wheels82
Install Wheel in Tire83
Install Three-Piece or Four-Piece Wheel in Tire84
Install Tire on Two-Piece Wheel85
Install Two-Piece Wheel in Tire86
Add Air to Pneumatic Tires with Tube86
Install the Wheels87
Pneumatic Tubeless Tire, Repair87
Remove Wheels from Lift Truck87
Remove Tire from Wheel88
Install Tire on Wheel89
Add Air to Pneumatic Tubeless Tire92
Wheels, Install93
Solid Rubber Tires on Pneumatic Wheels, Change93
Remove Tire from Wheel93
Install Tire on Wheel95
Snap-On-Tire, Change97
Easy Mounting Style Solid Rubber Tires on Pneumatic Wheels, Change97
Remove Easy Mounting Tire from Wheel98
Install Easy Mounting Tire on Wheel100
Overhead Guard Changes103
Adhesives and Sealants103

Brand	Yale
Model	GP20-30MX
Category	Forklifts
Language	English

Yale GP20-30MX - User Manual

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