Yale GLP100VX User Manual

GP/GLP/GDP80VX, GP/GLP/GDP90VX, GP/GLP/GDP100VX, GP/GLP/
GDP110VX, GP/GLP/GDP120VX (J813)
SERVICE MANUAL CONTENTS
SECTION
PART
NUMBER
YRM
NUMBER
REV
DATE
FRAME............................................................................................................................ 524262274 0100 YRM 1243 05/14
OPERATOR'S CAB........................................................................................................ 524306203 0100 YRM 1290 04/14
GM 4.3L V-6 ENGINES................................................................................................... 524265337 0600 YRM 1251 05/14
KUBOTA ENGINE REPAIR............................................................................................ 550048607 0600 YRM 1557 03/13
KUBOTA DIESEL 3.6L ENGINE.................................................................................... 550055279 0600 YRM 1579 01/14
COOLING SYSTEM........................................................................................................ 524223757 0700 YRM 1123 03/13
LPG FUEL SYSTEM GM 4.3L ENGINE WITH PSI........................................................ 550043871 0900 YRM 1556 04/14
GASOLINE FUEL SYSTEM............................................................................................ 550048401 0900 YRM 1570 09/13
1 AND 2 SP PS TRANSMISSION REPAIR.................................................................... 550048681 1300 YRM 1569 08/13
DRIVE AXLE AND DIFFERENTIAL ASSEMBLY REPAIR............................................ 524262278 1400 YRM 1246 12/13
DRIVE AXLE AND DIFFERENTIAL ASSEMBLY REPAIR............................................ 550055280 1400 YRM 1582 12/13
STEERING AXLE............................................................................................................ 524223764 1600 YRM 1133 07/13
WET BRAKES - NMHG.................................................................................................. 550064329 1800 YRM 1597 12/13
HYDRAULIC GEAR PUMP............................................................................................. 524223766 1900 YRM 1136 04/14
HYDRAULIC CLEANLINESS PROCEDURES............................................................... 550073240 1900 YRM 1620 12/14
MAIN CONTROL VALVE................................................................................................ 524223767 2000 YRM 1137 04/14
CYLINDER REPAIR (MAST S/N A551, A555, A559, A661, A662, A663, A66, B507,
B508, B509, B551, B555, B559, B562, B563, B564, B661, B662, B663, C515,
C551, C555, C559, D507, D508, D509, D515, D562, D563, D564, E509, AND
E564)..........................................................................................................................
524223768 2100 YRM 1139 02/14
HIGH VOLTAGE SWITCH (HVS) IGNITION.................................................................. 524208014 2200 YRM 1097 05/14
WIRE HARNESS REPAIR.............................................................................................. 524223769 2200 YRM 1128 12/14
USER INTERFACE......................................................................................................... 524223770 2200 YRM 1130 12/14
USER INTERFACE......................................................................................................... 524223771 2200 YRM 1131 12/14
ELECTRICAL SYSTEM.................................................................................................. 524223772 2200 YRM 1142 04/14
MAST REPAIRS (S/N A513, A514, A613, A614, A702, A703, A704, A705, A706,
A707, A751, A752, B513, B514, B586, B587, B588, B589, B590, B591, B749,
B750, B751, B752, B753, B754)................................................................................ 524265342 4000 YRM 1250 02/14
METRIC AND INCH (SAE) FASTENERS....................................................................... 524150797 8000 YRM 0231 10/13
CALIBRATION PROCEDURES...................................................................................... 524223780 8000 YRM 1134 12/14
DIAGRAMS AND SCHEMATICS.................................................................................... 550055283 8000 YRM 1585 04/14
PERIODIC MAINTENANCE............................................................................................ 550068685 8000 YRM 1604 12/13
CAPACITIES AND SPECIFICATIONS........................................................................... 550068693 8000 YRM 1605 07/14
DIAGRAMS AND SCHEMATICS.................................................................................... 550096331 8000 YRM 1689 04/14
DIAGNOSTIC TROUBLESHOOTING MANUAL............................................................ 524221866 9000 YRM 1112 12/14
9000 YRM 1112 ON CD
PART NO. 550069027 (12/14)

Yale GLP100VX Specifications

General

Brand	Yale
Model	GLP100VX
Category	Forklifts
Language	English

Summary

Safety Precautions Maintenance and Repair

General Lift Truck Information

Lift Truck Blocking and Stability

Procedures for safely blocking lift trucks during maintenance and repair to ensure stability.

Engine and Transmission Repair References

References to specific service manuals for engine and transmission repairs.

Description of Lift Truck Frame

Frame and Component Overview

Details the frame as a weldment, including hydraulic and fuel tanks, and counterweight mounts.

Hood, Seat, and Side Covers Replacement

Hood, Seat, and Side Covers Removal

Step-by-step instructions for removing hood, seat, and side covers from the lift truck.

Hood, Seat, and Side Covers Installation

Step-by-step instructions for installing hood, seat, and side covers onto the lift truck.

Steering Column Service

Steering Column Removal and Disassembly

Procedures for removing and disassembling the steering column assembly.

Steering Column Assembly and Installation

Steps for cleaning, assembling, and installing the steering column components.

LPG Tank and Bracket Replacement

Counterweight Replacement

Counterweight Removal and Installation

Procedures for removing and installing the heavy counterweight, including safety precautions.

Tow Pin Service

Instructions for removing and installing the tow pin on the counterweight.

Overhead Guard Replacement

Overhead Guard Removal

Steps to disconnect and remove the overhead guard from the lift truck.

Overhead Guard Installation

Steps to connect and install the overhead guard onto the lift truck.

Operator Restraint System Replacement

Operator Restraint System Checks

Procedures for checking seat belt, latches, and hood for proper operation and condition.

Engine Replacement Procedures

Engine Removal Procedures

Detailed steps for removing the engine, including safety warnings and disconnection of various systems.

Engine and Transmission Mounting Diagrams

Diagrams illustrating engine and transmission mounting for different engine types and models.