©2019 Yale Materials Handling Corp.
TABLE OF CONTENTS
General....................................................................................................................................................................1
Serial Number Data............................................................................................................................................1
How to Move Disabled Lift Truck....................................................................................................................... 1
How to Tow Lift Truck...................................................................................................................................... 1
How to Put Lift Truck on Blocks......................................................................................................................... 2
How to Raise Drive Tires.................................................................................................................................2
How to Raise Steering Tires............................................................................................................................2
How to Clean a Lift Truck...................................................................................................................................3
Maintenance Schedule............................................................................................................................................4
Maintenance Procedures Every 8 Hours or Daily................................................................................................. 16
How to Make Checks With Engine Stopped.................................................................................................... 16
Tires and Wheels...........................................................................................................................................16
Safety Labels.................................................................................................................................................16
Mast, Carriage, Lift Chains, Header Hoses, Attachment...............................................................................16
Operator Restraint System............................................................................................................................17
Emergency Locking Retractor (ELR).......................................................................................................... 18
Adjust Seat - Semi-Suspension.................................................................................................................. 19
Adjust Seat - Premium Full Suspension..................................................................................................... 19
Adjust Seat - Standard Full Suspension..................................................................................................... 19
Hood and Seat Latches.................................................................................................................................20
Engine Compartment.....................................................................................................................................21
Fuel, Oil, and Coolant Leaks, Check.............................................................................................................21
Hydraulic Hoses............................................................................................................................................ 21
Coolant Hoses...............................................................................................................................................21
Steering Column............................................................................................................................................21
Transmission................................................................................................................................................. 21
Hydraulic System Oil..................................................................................................................................... 21
Engine Oil......................................................................................................................................................22
Air Filter......................................................................................................................................................... 24
Forks..............................................................................................................................................................24
Remove.......................................................................................................................................................24
Inspect........................................................................................................................................................ 26
Install...........................................................................................................................................................27
Adjust..........................................................................................................................................................27
Brake Fluid.................................................................................................................................................... 28
How to Make Checks With Engine Running.................................................................................................... 28
Indicator Lights, Horn, Fuses, and Relays.....................................................................................................29
Service Brakes.............................................................................................................................................. 30
Operation, Check........................................................................................................................................30
Parking Brake................................................................................................................................................30
Engine Oil Pressure.......................................................................................................................................31
Cooling System............................................................................................................................................. 31
Steering System............................................................................................................................................ 32
Control Levers and Pedals............................................................................................................................ 32
Lift System, Operate......................................................................................................................................32
First Service After First 100 Hours of Operation................................................................................................... 33
PSI Engine Oil and Oil Filter............................................................................................................................ 33
Yanmar Engine Oil and Oil Filter......................................................................................................................34
Maintenance Procedures Every 300 Hours.......................................................................................................... 34
Tie Rod Lubrication.......................................................................................................................................... 34
King Pin Lubrication......................................................................................................................................... 34
Maintenance Procedures Every 500 Hours or 1 Year........................................................................................... 35
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