Yale GP20-30MX - Page 4

TABLE OF CONTENTS (Continued)
Hydraulic System Oil........................................................................................................................................35
Battery..............................................................................................................................................................36
Yanmar Engine Oil and Oil Filter Change........................................................................................................ 36
Drive Belt..........................................................................................................................................................36
Yanmar Diesel Engine...................................................................................................................................36
Fan and Alternator Drive Belt......................................................................................................................36
Clean Debris From Radiator Core....................................................................................................................37
Transmission Oil Level.....................................................................................................................................38
Forks................................................................................................................................................................ 38
Mast Lubrication...............................................................................................................................................39
Header Hose Checks.......................................................................................................................................41
Lift Chain Lubrication....................................................................................................................................... 41
Tilt Cylinder Lubrication....................................................................................................................................41
Master Brake Cylinder Rod End Pin Lubrication..............................................................................................43
Manual Hydraulic Levers Lubrication...............................................................................................................43
Brake Fluid.......................................................................................................................................................43
Differential and Drive Axle Oil.......................................................................................................................... 44
Maintenance Procedures Every 1000 Hours or 1 Year......................................................................................... 45
Valve Clearance, Check and Adjust, Yanmar Engines.................................................................................... 45
PCV Valve, PSI Engines.................................................................................................................................. 45
Drive Belt Check, PSI Engines.........................................................................................................................45
LPG Fuel Filter Replace, PSI Engines.............................................................................................................45
Remove......................................................................................................................................................... 45
Clean/Inspect.................................................................................................................................................46
Install............................................................................................................................................................. 46
Gasoline Fuel System, PSI 2.4L Bi-Fuel Engine..............................................................................................47
Remove and Disassemble.............................................................................................................................47
Assembly and Install......................................................................................................................................51
Fuel Filter Replacement, Yanmar Engines.......................................................................................................52
Priming the Fuel System, Yanmar....................................................................................................................53
Ignition System.................................................................................................................................................54
PSI 2.4L Engines...........................................................................................................................................54
Lift Chains Wear Check................................................................................................................................... 54
Lift Chain Lubrication....................................................................................................................................... 54
Integral Sideshift Carriage, Check Bearings.................................................................................................... 55
Integral Sideshift Carriage, Check Lower Mounting Hooks............................................................................. 55
Control Levers, Pedals, and Parking Brake..................................................................................................... 56
Maintenance Procedures Every 2000 Hours or 1 Year......................................................................................... 56
Hydraulic System............................................................................................................................................. 56
Return Filter, Replace....................................................................................................................................56
Air Filter Element, Replace.............................................................................................................................. 58
Air Filter Without Silencer..............................................................................................................................58
Air Filter With Silencer ..................................................................................................................................59
PCV Valve........................................................................................................................................................61
PSI LPG and Bi-Fuel Engines....................................................................................................................... 61
Oxygen Sensor................................................................................................................................................ 61
Fuel Injector, Yanmar Engines......................................................................................................................... 61
Forks, Inspect...................................................................................................................................................62
Integral Sideshift Carriage................................................................................................................................62
Bearings, Replace......................................................................................................................................... 62
Service Brakes (Dry Brake)..............................................................................................................................62
Differential........................................................................................................................................................63
Table of Contents
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