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Yamaha 6G4 User Manual

Yamaha 6G4
304 pages
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68L-28197-ZA-AX
WORLDWIDE
Z150P, LZ150P,
Z150Q, Z175G,
Z150Z, LZ150Z,
VZ150Z, Z175Z,
Z175H, Z200N,
LZ200N, Z200P
LZ200Z, VZ200Z
USA, CANADA
VZ175Z, Z200Z,
SERVICE MANUAL
292067
SUPPLEMENTARY
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Yamaha 6G4 Specifications

General IconGeneral
Engine Type2-Stroke
Full Throttle RPM Range4500 - 5500 RPM
Starting SystemManual
Gear Ratio2.08:1
Weight21 kg
Gear ShiftForward, Neutral

Summary

How to Use This Manual

Special Tools

Lists and describes specialized tools required for various maintenance and repair procedures.

Maintenance Specifications

Power Unit Specifications

Detailed maintenance specifications for the power unit components.

Lower Unit Specifications

Detailed maintenance specifications for the lower unit components.

Tightening Torques

Fuel System

Medium-Pressure Fuel Line

Procedures for reducing fuel pressure and checking the pressure regulator.

Control System

Adjusting the Throttle Position Sensor

Procedure for adjusting the throttle position sensor output voltage.

Adjusting the Remote Control Shift Cable

Steps for adjusting the remote control shift cable length and operation.

Adjusting the Crank Position Sensor

Procedure for adjusting the crank position sensor-to-flywheel magnet clearance.

Oil Injection System

Air Bleeding the Oil Injection System

Instructions for bleeding air from the oil injection system.

Power Trim and Tilt System

Checking the Power Trim and Tilt Fluid Level

Procedure for checking and refilling the power trim and tilt fluid.

Adjusting the Trim Sensor Cam

Procedure for adjusting the trim sensor cam for proper resistance.

Lower Unit

Checking the Gear Oil Level

Procedure for checking the gear oil level and adding oil if necessary.

Drive Belt

Removing/Installing the Drive Belt

Step-by-step guide for removing and installing the drive belt.

Power Unit

Removing/Installing the Exhaust Expansion Chamber

Procedure for removing and installing the exhaust expansion chamber.

Reed Valves

Checking the Reed Valve Assembly

Procedure for checking the reed valve assembly for warpage and height.

Crankcase

Assembling the Oil Seal Housing

Instructions for installing oil seals into the oil seal housing.

Cylinder Body Assembly

Disassembling the Upper Bearing Housing

Steps for disassembling the upper bearing housing, including needle bearing removal.

Lower Unit (Regular Rotation Models)

Propeller Shaft Housing Assembly (Regular Rotation Models)

Drive Shaft (Regular Rotation Models)

Lower Case Assembly (Regular Rotation Models)

Backlash (Regular Rotation Models)

Backlash (Counter Rotation Models)

Clamp Brackets

Tilt Ram Assembly and Gear Pump Unit

Trim Ram Assemblies and Free Piston

Electrical Components Analysis

Ignition Control System

Fuel Control System

Charging System

Self-Diagnosis

Yamaha Diagnostic System

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