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Yamaha 6H4L User Manual

Yamaha 6H4L
497 pages
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2001 Outboard Rigging Guide
©2000 YAMAHA MOTOR CORPORATION, U.S.A. Printed in U.S.A.
LIT-18865-00-01

Table of Contents

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Yamaha 6H4L Specifications

General IconGeneral
BrandYamaha
Model6H4L
CategoryOutboard Motor
LanguageEnglish

Summary

SECTION 1 - STANDARD EQUIPMENT, RIGGING KITS, AND CRATE CONTENTS

SECTION 2 - ENGINE DIMENSIONS, MOUNTING, & MOUNTING EQUIPMENT

ENGINE MOUNTING DIMENSIONS (TRANSOM ONLY)

Provides specifications for outboard motor mounting height and related dimensions on the transom.

Transom Mounting Patterns

Illustrates the bolt patterns for mounting outboard motors on the transom for various models.

SECTION 3 - ELECTRICAL

WIRE HARNESSES

Details primary, tank, and instrument panel harnesses with part numbers and applicable models.

BATTERY INSTALLATIONS

Explains the proper procedure for installing battery cables and recommended battery sizes.

30HP 3 CYL. NEUTRAL SAFETY SWITCH

Provides installation instructions for the neutral safety switch to prevent starting in gear.

BOAT WIRING DIAGRAMS

Provides wiring diagrams for various remote control configurations and engine models.

SECTION 4 - REMOTE CONTROLS

CONTROL BOXES

Lists various control box models, their part numbers, and throttle/switch configurations.

701 REMOTE CONTROL ASSEMBLY

Provides detailed exploded views and part numbers for the 701 remote control assembly.

704 BINNACLE MOUNT REMOTE CONTROL ASSEMBLIES

Provides exploded views and part numbers for 704 single and dual binnacle mount remote controls.

SECTION 5 - INSTRUMENT & GAUGE INSTALLATIONS

TACHOMETER

Details the types of tachometers available, their mounting, and calibration procedures.

SPEEDOMETER

Explains speedometer operation, installation, and calibration, including factors affecting accuracy.

WATER PRESSURE GAUGE

Explains the function and installation of the water pressure gauge for monitoring cooling system.

WATER TEMPERATURE GAUGE

Details the installation and wiring of the water temperature gauge to monitor engine cooling.

FUEL MANAGEMENT GAUGE

Describes the fuel management gauge, its operation, modification procedures for GPS input, and calibration.

SECTION 6 - TILLER HANDLE KITS

T9.9 Remote Tiller Rigging Kit

Provides removal, installation, and adjustment instructions for the T9.9 remote tiller rigging kit.

SECTION 7 - CONVERSION & STEERING KITS

Remote Control Attachment Kits

A table listing remote control attachment kits, their mechanical and electrical components, and applicable models.

SECTION 8 - PROPELLERS

PROPELLERS

Discusses Yamaha propeller features, types (plastic, aluminum, stainless steel), and their applications.

GENERAL INFORMATION

CONTROL FUNCTIONS

Explains the functions of digital tachometers, dual station junction units, actuators, and switch panels.

TESTING

Outlines procedures for testing shift operation, actuator, and throttle, including adjustments.

WIRING DIAGRAM

Provides detailed wiring diagrams for various single and twin engine configurations.

WARNING FUNCTIONS

1. Shift disengagement failure warning

Describes symptoms and causes of shift disengagement failure, and troubleshooting steps.

2. Shift engagement failure warning

Details symptoms and causes of shift engagement failure and troubleshooting steps.

WARNING SYSTEM

SERVICE PROCEDURES

CHECKING ACTUATOR OPERATION

Outlines the procedure to check actuator operation by adjusting cable lengths and verifying engine shift.

WIRING DIAGRAM

FIRST STATION (Single engine)

Provides the wiring diagram for the first station of a single engine setup.

SECOND STATION (Single engine)

Provides the wiring diagram for the second station of a single engine setup.

SECOND STATION (Twin engine)

Provides the wiring diagram for the second station of a twin engine setup.

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