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Outboard Motor
6L5S
Yamaha 6L5S User Manual
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2001
Outboard
Rigging
Guide
©2000
Y
AMAHA MOTOR CORPORA
TION,
U.S.A.
Printed in U.S.A.
LIT-18865-00-01
2
Table of Contents
Section 1 -
5
Default Chapter
5
Table of Contents
5
Standard Equipment, Rigging Kits, and Crate Contents
36
Propeller, Controls, Fuel Tank & Rigging Items Shipping Location
39
Rigging Kits
42
Engine Mounting Dimensions (Transom Only)
64
Transom Mounting Patterns
69
Transom Drill Fixture
73
Four Stroke Splash Guards 40~F100 Splash Plates
74
Jet Drive Model Identification and Serial Numbers
75
Jet Drive Engine Mounting, Maintenance, Shift Cable Instruction, Service Info
76
Dual Engine Tie Bar Kit Installation
95
Dual Cable Steering Bracket Kit Installation
99
Morse Universal Dual Cable Steering Bracket Kit Installation
102
V4 & V6 Rigging Tube Grommet
105
F9.9 Exhaust Well Kit Installation
107
Wire Harnesses
112
Switch Panel Assemblies
119
Battery Installations
133
Electrical Connectors
144
Rectifier - 6 ~ 25HP
145
Voltage Regulator
147
5HP Lighting Coil
148
Remote PT&T Switch - F/T25T, 40T~250HP, C40T~C90
153
Boat Wiring Diagrams
155
Complete Boat Wiring Diagrams
179
Remote Controls
195
Control Box Adjustments
235
Section 5 - Instrument & Gauge Installations
237
Instrument & Gauge Installations
237
Digital Instruments
238
Tachometer
238
Speedometer
238
Tachometer
239
Speedometer
244
Trim Meter
251
Water Pressure Gauge
254
Water Temperature Gauge
257
Water Pressure/Temperature Sender Installation
259
Voltmeter
262
Hour Meter Kit
264
Fuel Gauge
266
Twin Engine Fuel Management Gauge
271
2001 HPDI Water Detection Switch
273
Digital Fuel Management Gauge
276
Fuel Management Gauge Operation Instructions
276
Section 6 - Tiller Handle Kits
280
Tiller Handle Kits
282
Section 6
282
T9.9 Remote Tiller Rigging Kit
282
F15 Tiller Handle Kit
286
F25 Tiller Handle Kit
290
30HP Tiller Handle Kit
296
60, C60, C70, 70HP Tiller Handle, Steering Friction Kit
321
Section 7 - Conversion & Steering Kits
361
Conversion & Steering Kits
362
Section 7
362
Remote Control Attachment Kits
362
6/8HP Remote Control Attachment Kit
363
F15 Remote Control Attachment Kit
373
F25 Remote Control Attachment Kit
375
25HP Remote Control Attachment Kit - 2 Cyl
378
6/8HP Electric Starter Conversion Kit
387
Steering Hooks
392
Steering Attachment Kits
394
Section 5
422
Notice
423
General Information
423
Wiring and Component Parts
423
Single Engine System
423
Twin Engine System
424
Control Functions
425
Digital Tachometer
425
Dual Station Junction Unit
425
Actuator
425
Switch Panel
426
Installing Instrument
427
Switch Panel
427
Digital Tachometer
427
Preparation before Rigging
429
Control Cable Information
429
Actuator Installation
431
Recommended Junction Unit and Actuator Location
431
Attaching the Identification Labels
432
Rigging
433
Connecting the Cables-Summary
433
Connecting the Cables to the Remote Control Boxes
434
Connecting the Cables to the Dual Station Junction Unit
434
Connecting the Throttle Cable to the Dual Station Junction Unit
437
Connecting the Shift Cable to the Actuator
437
Connecting the Cables to the Outboard Motor
438
Connecting the Wire Harnesses
440
Connecting the Ten Pole Connector the Switch Panel and the Engine and Actuator
440
Connecting the Three Pole Connector between the Junction Unit and the Actuator
440
Testing
441
Testing Shifting Operation
441
Checking Actuator Operation
442
Shift Voltage Adjustment
443
Shift Stroke Adjustment
446
Testing Throttle Operation
448
Installation
449
Optional Mounting Bracket
449
Fastening the Junction Unit and the Actuator to the Cabin Floor
450
Adapter
452
Wiring Diagram
453
FIRST STATION (Single Engine)
453
SECOND STATION (Single Engine)
454
FIRST STATION (Twin Engine)
455
SECOND STATION (Twin Engine)
456
Section 6
461
External View
462
Outline of Features
462
Features and Benefits
463
Electric Shifting System
463
Emergency Manual Shift System
464
Shift Cut System
465
Automatic Interlock System
466
Second Station Switch Panel
467
Warning Functions
468
Shift Disengagement Failure Warning
468
Shift Engagement Failure Warning
471
Warning System
474
Monitoring of Starting Period
474
Stalled Engine Warning
474
Engine Stop Switch
475
Overheat Warning
475
Oil Level Warning
476
Stopping the Engine at the Second Station
476
Optional Parts Information
477
Extension Wire Harness
477
Adapter
477
Mounting Bracket
477
Technical Tips
478
Shift Motor will Not Operate
478
Emergency Manual Shift System
478
Rigging Instructions
480
All Components in One Package
480
Preparation of Installation
481
Attaching the Cable Identification Marks
481
Arranging the Remote Control Cables, Wire Harnesses and Steering Cables
482
Precautions When Routing Cables
483
Service Procedures
484
Checking Actuator Operation
484
Shift Voltage Adjustment
485
Shift Stroke Adjustment
488
Adapter
490
Special Service Tool
491
Throttle Sensor Adjusting Lead
491
Specifications and Maintenance Data
492
Specifications
492
Maintenance Data
492
Replacement Parts
492
Wiring Diagram
493
4
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Yamaha 6L5S Specifications
General
Horsepower
6 hp
Gear Ratio
2.08:1
Starting System
Manual
Shaft Length
15 in
Weight
59 lbs (27 kg)
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