Yamaha CE50T - Chapter 3 Engine Overhaul

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CHAPTER 3
ENGINE OVERHAUL
ENGINE REMOVAL . ............................................. D-3
PREPARATION FOR REMOVAL ................................. D-3
TAIL COVER .................................................. D-3
FRONT FENDER, FRONT PANEL AND FOOTREST BOARD ........ D-3
CARBURETOR ................................................. D-3
CABLES, LEADS AND PIPES ................................... D-4
ENGINE REMOVAL ............................................. D-4
DISASSEMBLY .................................................. D-5
MUFFLER ..................................................... D-5
CYLINDER HEAD .............................................. D-5
CYLINDER .................................................... D-6
PISTON PIN AND PISTON ...................................... D-6
PRIMARY AND SECONDARY SHEAVE ........................... D-6
STARTER SYSTEM ............................................ D-7
C.D.I. MAGNETO .............................................. D-8
AUTOLUBE PUMP ............................................. D-8
TRANSMISSION ............................................... D-8
CRANKCASE AND CRANKSHAFT ............................... D-9
INSPECTION AND REPAIR ....................................... D-10
CYLINDER HEAD .............................................. D-10
CYLINDER AND PISTON ....................................... D-10
PISTON PIN AND PISTON PIN BEARING ........................ D-12
AUTOLUBE PUMP ............................................. D-12
CRANKSHAFT ................................................. D-12
TRANSMISSION ............................................... D-13
PRIMARY SHEAVE ................... ~ ......................... D-13
SECONDARY SHEAVE ......................................... D-13
V-BELT ....................................................... D-15
STARTER CLUTCH AND GEARS ................................ D-15
ENGINE ASSEMBLY AND ADJUSTMENT ......................... D-16
CRANKSHAFT AND CRANKCASE ............................... D-16
TRANSMISSION ............................................... E-1
AUTOLUBE PUMP ............................................. E-3
C.D.I. MAGNETO .............................................. E-4
STARTER SYSTEM ............................................ E-5
PRIMARY AND SECONDARY SHEAVE ........................... E-6
PISTON PIN AND PISTON ...................................... E-8
CYLINDER AND CYLINDER HEAD ............................... E-9
MUFFLER ..................................................... E-10
REMOUNTING ENGINE ......................................... E-10
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