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FT60B
Yamaha FT60B Supplementary Service Manual
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69W3D1X
34
Special service tools
3
Digital tachometer
90890-06760
Compression gauge
90890-03160
Drive shaft holder 4
90890-06518
Pinion nut holder
90890-06505
Socket adapter 1
90890-06506
Bearing separator
90890-06534
Bearing inner race attachment
90890-06643
Shimming plate
90890-06701
Digital caliper
90890-06704
Digital circuit tester
90890-03174
Tightening torques / Special service tools
1
2
3
4
5
6
7
8
9
40
42
Table of Contents
Default Chapter
2
Important Information
2
Table of Contents
4
How to Use this Manual
8
Manual Format
8
Symbols
9
Contents
9
General Information
8
Identification
10
Applicable Models
10
Serial Number
10
Features and Benefits
11
Power Unit
11
Carburetors
12
Lower Unit
14
Bracket Unit
16
Electrical Unit
17
Technical Tips
18
Carburetor
18
PTT (Power Trim and Tilt) Unit
19
Propeller Selection
20
Propeller Size
20
Selection
20
Predelivery Checks
21
Checking the Fuel System
21
Checking the Gear Oil
21
Checking the Engine Oil
21
Checking the Battery
21
Checking the Outboard Motor Mounting Height
21
Checking the Shift/Throttle Cables
22
Checking the Steering System
22
Checking the Gearshift and Throttle Operation
23
Checking the Tilt System
23
Checking the Engine Start Switch and Engine Stop Switch/Engine Shut-Off Switch
23
Checking the Cooling Water Pilot Hole
24
Test Run
24
Break-In
24
After Test Run
24
General Specifications
25
Maintenance Specifications
27
Power Unit
27
Lower Unit
31
Electrical
31
Dimensions
34
Tightening Torques
39
Specified Torques
39
General Torques
40
Special Service Tools
41
Maintenance Interval Chart
43
Top Cowling
44
Checking the Top Cowling
44
Fuel System
44
Checking the Fuel Filter
44
Power Unit
44
Checking the Thermostat
44
General
45
Checking the Anodes
45
Lubrication
46
Hose Routing
47
Fuel and Blowby Hoses
47
Cooling Water Hose
48
Fuel Line and Fuel Filter
49
Carburetor Unit
50
Adjusting the Dashpot (Acceleration Pump)
51
Power Unit
52
Checking the Compression Pressure
62
Checking the Oil Pressure
62
Checking the Cylinder Bore
63
Checking the Piston Ring Grooves
63
Drive Shaft and Lower Case
64
Removing the Drive Shaft
66
Disassembling the Forward Gear
66
Assembling the Forward Gear
66
Installing the Drive Shaft
66
Lower Unit
64
Shimming
67
Shimming
68
Selecting the Forward Gear Shims
68
Tiller Handle
70
Bracket Unit
70
Bottom Cowling
72
Upper Case
74
Disassembling the Oil Pan
78
Assembling the Oil Pan
78
Installing the Upper Case
79
Clamp Brackets
81
Adjusting the Trim Sensor
82
Swivel Bracket and Steering Arm
83
Power Trim and Tilt Unit
84
Disassembling the Gear Pump
89
Checking the Valves
89
Assembling the Gear Pump
90
Checking the Trim Sensor
91
Wiring Harness
92
Electrical Systems
92
Ignition and Ignition Control System
93
Checking the Spark Plug Caps
95
Checking the Pulser Coil Air Gap
95
Checking the Engine Start Switch
95
Starting System
96
Starter Motor
97
Checking the Armature
98
Checking the Brushes
98
Wiring Diagram
101
Other manuals for Yamaha FT60B
Owner's Manual
222 pages
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Yamaha FT60B Specifications
General
Brand
Yamaha
Model
FT60B
Category
Outboard Motor
Language
English
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