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Yamaha FZR600RB User Manual

Yamaha FZR600RB
53 pages
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Yamaha FZR600RB Specifications

General IconGeneral
Displacement599cc
Transmission6-speed
Final DriveChain
Front SuspensionTelescopic fork
Front BrakeDual disc
Rear BrakeSingle disc
Bore x Stroke62.0 mm x 49.6 mm
Fuel Capacity18 L
Engine TypeLiquid-cooled, 4-stroke, DOHC, 4-cylinder

Summary

NOTICE

IMPORTANT INFORMATION NOTATION

Defines safety alert symbols like WARNING and CAUTION.

HOW TO USE THIS MANUAL

MANUAL CONSTRUCTION AND FORMAT

Explains chapter structure, titles, manual format, and important procedure notation.

IMPORTANT FEATURES AND DIAGRAMS

Highlights framed data, tools, symbols, and the use of exploded diagrams.

ILLUSTRATED SYMBOLS

SYMBOL CATEGORIES

Lists categories of symbols for chapters, specifications, and lubrication points.

GENERAL INFORMATION

VEHICLE AND ENGINE IDENTIFICATION

Details the location and format of vehicle and engine serial numbers.

SPECIAL TOOLS

ENGINE SERVICE TOOLS

Lists specific tools, like the oil filter wrench, and their uses for engine service.

GENERAL SPECIFICATIONS

MAINTENANCE SPECIFICATIONS

ENGINE SPECIFICATIONS

Details maintenance specifications for engine components like valve springs and pistons.

CARBURETOR SPECIFICATIONS

Lists carburetor specifications like jets, needle position, pilot size, and fuel level.

FUEL PUMP SPECIFICATIONS

Details fuel pump type, manufacturer, consumption, and output pressure.

LUBRICATION CHART

Illustrates the oil flow paths for various engine components.

ENGINE TIGHTENING TORQUE

Provides torque specifications for various bolts and nuts used in engine assembly.

CHASSIS SPECIFICATIONS

Details rear suspension specifications, spring rate, and rear wheel type/size.

CHASSIS TIGHTENING TORQUE

Provides torque specifications for chassis-related fasteners.

ELECTRICAL SPECIFICATIONS

Lists specifications for ignition system, rectifier, starter motor, horn, and fuses.

LUBRICATION DIAGRAM

COOLANT DIAGRAM

CABLE ROUTING

PERIODIC INSPECTION AND ADJUSTMENT

COWLINGS/COVERS REMOVAL AND INSTALLATION

Details the removal of side cowlings, duct covers, flasher lights, and mirrors.

ENGINE OIL FILTER REPLACEMENT

Provides steps for removing the oil filler cap, drain plug, and draining engine oil.

COOLANT REPLACEMENT

Explains how to remove side cowlings, seats, top cover, and radiator cap.

HEADLIGHT SYSTEM

HEADLIGHT BEAM ADJUSTMENT

Details horizontal and vertical adjustment procedures for the headlight beam.

HEADLIGHT BULB REPLACEMENT

Explains how to disconnect the coupler, remove the bulb cover and bulb, and install a new bulb.

ENGINE OVERHAUL

ENGINE DISASSEMBLY

Details disconnecting electrical leads and removing the oil filter, bolt, adapter plate, and oil pan.

ENGINE ASSEMBLY AND ADJUSTMENT

Covers installing the oil strainer, cover, relief valve, and oil pan with its components.

COOLING SYSTEM

RADIATOR

Shows the radiator assembly, fan motor, cap, and hoses, including opening pressure and coolant capacity.

WIRING AND CIRCUIT DIAGRAMS

ELECTRICAL CIRCUIT DIAGRAM

Provides a detailed electrical circuit diagram for the motorcycle.

WIRING COLOR CODE

Lists the color codes used in the wiring diagrams and their corresponding meanings.

ELECTRICAL STARTING SYSTEM

STARTING SYSTEM CIRCUIT DIAGRAM

Presents the circuit diagram for the electrical starting system.

STARTING SYSTEM COMPONENT LOCATIONS

Shows the location of key electrical starting system components on the motorcycle.

STARTER MOTOR OPERATION TROUBLESHOOTING

Outlines troubleshooting steps for a non-operating starter motor, starting with fuse checks.

STARTER MOTOR AND RELAY CHECKS

Details troubleshooting procedures for the starter motor and starter relay.

STARTING CIRCUIT RELAY AND MAIN SWITCH CHECKS

Explains continuity checks for the starting circuit cut-off relay and the main switch.

SWITCH CHECKS (ENGINE STOP, NEUTRAL, SIDESTAND)

Covers troubleshooting the "ENGINE STOP" switch, neutral switch, and sidestand switch.

SWITCH CHECKS (CLUTCH, START)

Details troubleshooting for the clutch switch and the "START" switch.

WIRING CONNECTION CHECK

Advises checking the entire ignition system for connections.

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