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Yamaha FZR600RA User Manual

Yamaha FZR600RA
39 pages
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Yamaha FZR600RA Specifications

General IconGeneral
Displacement599 cc
StarterElectric
Transmission6-speed
Final DriveChain
Front Tire120/60 ZR17
Rear Tire160/60 ZR17
Engine TypeLiquid-cooled, 4-stroke, DOHC, inline 4-cylinder
Bore x Stroke62.0 mm x 49.6 mm
IgnitionDigital
FrameAluminum
Front SuspensionTelescopic fork, 41 mm
Rear Suspensionadjustable preload
Front BrakesDual Disc
Rear BrakesSingle Disc
Height1165 mm
Seat Height790 mm
Wheelbase1415 mm
Fuel Capacity18 liters

Summary

FOREWORD

MANUAL USAGE AND SAFETY

HOW TO USE THIS MANUAL

Explains manual notations, symbols, and format for effective use.

PARTICULARLY IMPORTANT INFORMATION

Highlights safety alert symbols, warnings, and cautions for safe operation.

ILLUSTRATED SYMBOLS GUIDE

SYMBOLS 1-9 (Thumb Tabs)

Symbols 1-9 indicate chapter number and content for thumb tabs.

SYMBOLS 10-16 (Specifications)

Symbols 10-16 identify specification details in the manual.

SYMBOLS 17-23 (Lubrication)

Symbols 17-23 indicate lubricant grades and lubrication points in diagrams.

GENERAL INFORMATION

MOTORCYCLE IDENTIFICATION

Details on vehicle identification number and engine serial number.

VEHICLE SPECIFICATIONS

GENERAL SPECIFICATIONS

Provides model code, VIN, engine numbers, oil type, transmission, tires, load, shocks, and bulbs.

MAINTENANCE SPECIFICATIONS

ENGINE SPECIFICATIONS

Lists maintenance specs for the engine, including carburetor and cooling system.

CHASSIS SPECIFICATIONS

Lists chassis maintenance specifications, focusing on the rear wheel.

FRONT BRAKE SPECIFICATIONS

Specifications for front disc brake type, dimensions, and pad thickness.

ELECTRICAL SPECIFICATIONS

Specifications for ignition coil, spark gap, and winding resistance.

FRONT AND REAR BRAKE SYSTEM

BRAKE SYSTEM COMPONENTS

Identifies components of the front and rear brake system with diagrams.

BRAKE FLUID AND WEAR LIMITS

Details brake fluid type, pad wear limit, and disc wear limit for front and rear brakes.

BRAKE PAD REPLACEMENT

FRONT BRAKE PAD REPLACEMENT PROCEDURE

Step-by-step instructions for replacing front brake pads, including installation.

REAR BRAKE PAD REPLACEMENT PROCEDURE

Instructions for removing and replacing rear brake pads, including notes on pad springs and shims.

CALIPER AND MASTER CYLINDER DISASSEMBLY

FRONT BRAKE CALIPER DISASSEMBLY

Steps for disassembling the front brake caliper, including removing pistons and seals.

REAR BRAKE CALIPER DISASSEMBLY

Steps for disassembling the rear brake caliper, including removing pistons and seals.

FRONT MASTER CYLINDER DISASSEMBLY

Steps for disassembling the front brake master cylinder, including removing the cap and diaphragm.

REAR MASTER CYLINDER DISASSEMBLY

Steps for disassembling the rear brake master cylinder, including removing the cap and diaphragm.

BRAKE SYSTEM INSPECTION AND REPAIR

GENERAL COMPONENT INSPECTION

Recommended replacement schedule and general inspection procedures for brake components.

CALIPER AND BRACKET INSPECTION

Inspection procedures for caliper body, bracket, and master cylinder body.

BRAKE PAD AND DISC INSPECTION

Inspection and measurement of brake pads and discs for wear and damage.

BRAKE DISC DEFLECTION AND THICKNESS MEASUREMENT

Measurement of brake disc deflection and thickness.

BRAKE SYSTEM ASSEMBLY AND FILLING

FRONT BRAKE CALIPER AND MASTER CYLINDER ASSEMBLY

Steps for assembling front brake caliper and master cylinder, including fluid filling.

REAR BRAKE CALIPER AND MASTER CYLINDER ASSEMBLY

Steps for assembling rear brake caliper and master cylinder, including fluid filling.

REAR BRAKE PEDAL ADJUSTMENT

ELECTRICAL SYSTEM OVERVIEW

CIRCUIT DIAGRAM

Provides the overall electrical circuit diagram for the motorcycle.

CIRCUIT DIAGRAM COMPONENT LIST

Lists and describes components shown in the electrical circuit diagram.

WIRING COLOR CODE

Explains the color codes used for wiring in the circuit diagrams.

WIRING DIAGRAM

Detailed wiring diagram showing component connections and routing.

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