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Yamaha Libero User Manual

Yamaha Libero
209 pages
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WORKSHOP
MANUAL

Table of Contents

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Yamaha Libero Specifications

General IconGeneral
Engine TypeAir-cooled, 4-stroke, SOHC, 2-valve
Displacement106 cc
Transmission4-speed constant mesh
Front SuspensionTelescopic fork
Starting SystemKick start
Fuel SystemCarburetor
Ground Clearance160 mm
Maximum Torque7.85 Nm @ 6000 rpm
BrakesDrum
Rear SuspensionSwingarm

Summary

FOREWORD

HOW TO USE THIS MANUAL

MANUAL ORGANISATION

Explanation of manual structure, chapters, and exploded diagrams.

EXPLODED DIAGRAMS

Guide to understanding exploded diagrams for parts identification and assembly.

ILLUSTRATED SYMBOLS

Illustrated Symbols Guide

Guide to symbols for chapters, specifications, lubricants, and installation.

CHAPTER 1 GENERAL INFORMATION

MOTORCYCLE IDENTIFICATION

Details on frame and engine serial number identification.

IMPORTANT INFORMATION

Key guidelines for disassembly, parts, and general handling.

SPECIAL TOOLS AND MATERIALS

Listing and application of specific tools and materials for maintenance.

CHAPTER 2. SPECIFICATIONS

GENERAL SPECIFICATIONS

Overall specifications for the motorcycle including dimensions and engine details.

MAINTENANCE SPECIFICATIONS

Detailed specifications for engine, chassis, and electrical components.

LUBRICATION POINTS AND LUBRICANT TYPE

Guide to lubrication points for engine and chassis components.

CHAPTER 3 PERIODIC INSPECTION AND ADJUSTMENTS

PERIODIC MAINTENANCE AND LUBRICATION INTERVALS

Schedule for regular checks, lubrication, and service intervals.

BODY AND ENGINE COMPONENTS INSPECTION

Procedures for inspecting side covers, seat, fuel tank, and engine parts.

CHASSIS COMPONENTS INSPECTION

Inspection of brakes, drive chain, steering, forks, and wheels.

ELECTRICAL SYSTEM INSPECTION

Inspection of battery, fuses, and related electrical components.

CHAPTER 4 ENGINE OVERHAUL

ENGINE REMOVAL PROCEDURES

Steps for removing the engine from the motorcycle.

ENGINE DISASSEMBLY PROCEDURES

Steps for taking apart the engine and its components.

ENGINE INSPECTION AND REPAIR

Procedures for inspecting and repairing engine parts like cylinder head, valves.

CHAPTER 5 CARBURETION

CARBURETOR COMPONENTS AND VIEW

Identification and overview of carburetor parts.

CARBURETOR REMOVAL AND DISASSEMBLY

Steps for removing and taking apart the carburetor.

CARBURETOR INSPECTION AND ASSEMBLY

Procedures for inspecting and reassembling carburetor components.

CARBURETOR INSTALLATION AND TUNING

Steps for installing and adjusting the carburetor for optimal performance.

CHAPTER 6 CHASSIS AND SUSPENSION

FRONT WHEEL AND BRAKE SYSTEMS

Procedures for front wheel and brake inspection, removal, and installation.

REAR WHEEL AND BRAKE SYSTEMS

Procedures for rear wheel and brake inspection, removal, and installation.

DRIVE CHAIN AND SPROCKETS MAINTENANCE

Inspection, removal, and installation of drive chain and sprockets.

FRONT FORK SYSTEM SERVICE

Procedures for front fork removal, disassembly, inspection, and assembly.

STEERING HEAD AND HANDLEBAR SERVICE

Procedures for steering head and handlebar removal, inspection, and installation.

REAR SHOCK ABSORBER AND SWING ARM SERVICE

Procedures for rear shock absorber and swing arm removal and inspection.

CHAPTER 7 ELECTRICAL SYSTEM

ELECTRICAL SYSTEM OVERVIEW AND DIAGRAMS

Circuit diagrams and component locations for the electrical system.

IGNITION AND CHARGING SYSTEM TROUBLESHOOTING

Diagnosing issues with the ignition and charging systems.

LIGHTING SYSTEM DIAGNOSTICS

Troubleshooting procedures for headlights, taillights, and indicators.

SIGNAL SYSTEM DIAGNOSTICS

Troubleshooting procedures for turn signals, brake lights, and horn.

CHAPTER 8 TROUBLE SHOOTING

STARTING AND PERFORMANCE TROUBLESHOOTING

Diagnosing problems related to starting and engine performance.

DRIVETRAIN AND ENGINE TROUBLESHOOTING

Troubleshooting clutch, gear shifting, overheating, and brake problems.

SUSPENSION AND HANDLING ISSUES

Diagnosing problems with front forks, steering, and unstable handling.

ELECTRICAL SYSTEM ISSUES

Troubleshooting faulty signals, lighting, and indicator systems.

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