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Yamaha TT-R90(R) User Manual

Yamaha TT-R90(R)
288 pages
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5HN-28199-83
TT-R90(R)
OWNER’S SERVICE MANUAL
MANUEL D’ATELIER DU
PROPRIETAIRE
FAHRER- UND
WARTUNGS-HANDBUCH

Table of Contents

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Yamaha TT-R90(R) Specifications

General IconGeneral
BrandYamaha
ModelTT-R90(R)
CategoryMotorcycle
LanguageEnglish

Summary

CONTROL FUNCTIONS

STARTING AND OPERATION

SPECIFICATIONS

GENERAL SPECIFICATIONS

Provides overall dimensions, weight, and engine specifications for the TT-R90(R).

MAINTENANCE SPECIFICATIONS

ENGINE

Lists standard and limit specifications for engine components like cylinder head and cams.

CHASSIS

Provides specifications for chassis components like suspension and wheels.

ELECTRICAL

Details electrical specifications for CDI, ignition coil, and spark plug.

MAINTENANCE INTERVALS/ PERIODIC MAINTENANCE AND LUBRICATION

PERIODIC MAINTENANCE AND LUBRICATION

Details specific periodic maintenance and lubrication tasks and their intervals.

ENGINE/THROTTLE CABLE ADJUSTMENT/ AIR FILTER CLEANING

ENGINE OIL LEVEL INSPECTION

ENGINE OIL REPLACEMENT

IDLE SPEED ADJUSTMENT/ VALVE CLEARANCE ADJUSTMENT

VALVE CLEARANCE ADJUSTMENT

Procedure for measuring and adjusting valve clearances.

CHASSIS/FRONT BRAKE ADJUSTMENT/ REAR BRAKE ADJUSTMENT

DRIVE CHAIN SLACK ADJUSTMENT

FRONT FORK INSPECTION/REAR SHOCK ABSORBER INSPECTION/ REAR SHOCK ABSORBER SPRING PRELOAD ADJUSTMENT

SPOKES INSPECTION AND TIGHTENING/WHEEL INSPECTION/ STEERING HEAD INSPECTION AND ADJUSTMENT

STEERING HEAD INSPECTION AND ADJUSTMENT

How to inspect and adjust the steering head for smooth operation.

LUBRICATION

ELECTRICAL/SPARK PLUG INSPECTION

ENGINE

CARBURETOR

Details on the carburetor system, including removal.

CARBURETOR DISASSEMBLY

CARBURETOR

CYLINDER HEAD

CYLINDER HEAD REMOVAL

Steps for removing the cylinder head assembly.

CAMSHAFT AND ROCKER ARMS

VALVES AND VALVE SPRINGS

Valve

Procedures for measuring valve stem-to-guide clearance and stem runout.

ASSEMBLY AND INSTALLATION

Steps for installing valve seats, valves, springs, and retainers.

CYLINDER AND PISTON

CYLINDER AND PISTON REMOVAL

Steps for removing the cylinder, piston, rings, and clips.

CLUTCH

CRANKCASE COVER (LEFT AND RIGHT)

Steps for removing and disassembling the left and right crankcase covers.

CLUTCH REMOVAL

Detailed steps for removing clutch components like plates, springs, and housing.

KICK AXLE

SHIFT SHAFT

OIL PUMP

OIL PUMP REMOVAL AND DISASSEMBLY

Steps for removing and disassembling the oil pump and strainer.

CDI MAGNETO

CDI MAGNETO AND STATOR REMOVAL

Steps for removing the CDI magneto coupler, pickup coil, and rotor.

CRANKCASE AND CRANKSHAFT

INSPECTION

Procedures for measuring crankshaft runout, clearances, and width.

CRANKCASE SEPARATION AND CRANKSHAFT REMOVAL

Steps for separating crankcase halves and removing the crankshaft.

SHIFT FORK, SHIFT CAM AND TRANSMISSION

SHIFT FORK, SHIFT CAM TRANSMISSION REMOVAL

Steps for removing shift forks, cam, and transmission shafts.

CHASSIS

FRONT WHEEL AND REAR WHEEL

FRONT FORK

FRONT FORK REMOVAL

Steps for removing the front fork assembly.

FRONT FORK DISASSEMBLY

REMOVAL POINTS

Instructions for removing inner tube, damper rod, oil seal, and outer tube.

STEERING

SWINGARM

ELECTRICAL

IGNITION SYSTEM

IGNITION SYSTEM INSPECTION STEPS

Troubleshooting flowchart for ignition system failures.

SPARK GAP TEST

Procedure for testing the spark plug gap and spark quality.

CARBURETOR HEATING SYSTEM

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