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Yamaha WR250F(D) User Manual

Yamaha WR250F(D)
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1HC-28199-52
WR250F(D)
OWNER’S SERVICE MANUAL
MANUEL D’ATELIER DU
PROPRIETAIRE
FAHRER- UND
WARTUNGSHANDBUCH
MANUALE DI SERVIZIO DEL
PROPRIETARIO
MANUAL DE SERVICIO
DEL PROPIETARIO
Il convient de lire attentivement ce manuel avant la première utilisation du véhicule.
Read this manual carefully before operating this vehicle.
Bitte lesen Sie diese Bedienungsanleitung sorgfältig durch, bevor Sie das Fahrzeug in Betrieb nehmen.
Leggere attentamente questo manuale prima di utilizzare questo veicolo.
Lea atentamente este manual antes de utilizar el vehículo.
2013

Table of Contents

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Yamaha WR250F(D) Specifications

General IconGeneral
Displacement250cc
Bore x Stroke77.0 mm x 53.6 mm
Fuel DeliveryFuel Injection
IgnitionTCI
Final DriveChain
Front Tire80/100-21
Front Suspensionfully adjustable
Rear Suspensionfully adjustable
Front BrakeHydraulic single disc
Rear BrakeHydraulic single disc
Rear Tire110/18

Summary

General Information

Location of Important Labels

Identifies and describes crucial labels on the vehicle for safety, operation, and identification.

Vehicle Description

Identifies and labels major components of the vehicle using diagrams.

Consumer and Important Information

Details serial numbers, model labels, emission info, and preparation for disassembly.

Special Tools

Lists special tools required for tune-up and assembly, with part numbers and uses.

Specifications

General Specifications

Lists general specifications including dimensions, weight, engine type, displacement, and oil capacity.

Maintenance Specifications

Specifies maintenance data for engine, chassis, electrical, and other systems.

Tightening Torques

Lists engine, chassis, and electrical component tightening torques for assembly and maintenance.

Lubrication Diagrams

Illustrates the engine lubrication system, showing oil flow paths for key components.

Cable Routing Diagrams

Shows the correct routing and fastening of cables, hoses, and electrical leads.

Regular Inspection and Adjustments

Periodic Maintenance Chart for Emission Control System (Canada)

Specifies periodic maintenance tasks for the emission control system based on mileage or time intervals.

General Maintenance and Lubrication Chart (Canada)

Outlines general maintenance and lubrication tasks, including frequency, for various vehicle systems.

Maintenance Intervals for Competition Use

Provides maintenance intervals and checks specifically for competition use of the vehicle.

Pre-Operation Inspection and Maintenance

Lists essential checks to ensure the machine is in good operating condition before riding.

Tuning

Engine Carburetor Setting (Except for Canada)

Discusses carburetor settings and atmospheric conditions affecting air-fuel mixture.

Adjusting Carburetor Components

Explains adjusting main jet, pilot jet, jet needle, and leak jet for optimal engine performance.

Carburetor Setting Examples by Symptom

Provides troubleshooting guidance for engine symptoms by adjusting carburetor settings.

Engine Service

Radiator Service

Details the steps for removing, installing, and checking the radiator and its components.

Carburetor Service

Covers removing, disassembling, checking, and assembling the carburetor.

Camshafts Service

Covers removal, inspection, and installation of camshafts and related engine components.

Cylinder Head Service

Details removal, inspection, and installation of the cylinder head and its components.

Valves and Valve Springs Service

Covers removing, checking, and installing valves, springs, and related components.

Cylinder and Piston Service

Covers removing, checking, and installing cylinder, piston, rings, and pin.

Clutch System Service

Provides steps for removing, checking, and installing clutch components like plates, springs, and boss.

Oil Filter Element and Water Pump Service

Details removal, inspection, and installation of oil filter, water pump, and related components.

Balancer Service

Covers removal, inspection, and installation of the balancer shaft and gears.

Oil Pump Service

Details removal, inspection, and installation of the oil pump and related parts.

Kick Shaft and Shift Shaft Service

Covers removing, checking, and installing kick shaft, shift shaft, gears, and related components.

AC Magneto and Starter Clutch Service

Details removing, checking, and installing AC magneto, starter clutch, and related parts.

Engine Removal and Installation

Provides steps for removing and installing the entire engine assembly.

Crankcase and Crankshaft Service

Covers removing, disassembling, checking, and installing crankcase, crankshaft, and bearings.

Transmission, Shift Cam and Shift Fork Service

Details removing, checking, and installing transmission, shift cam, and shift fork components.

Chassis System Maintenance

Front Wheel and Rear Wheel Service

Details removing, installing, checking, and adjusting front and rear wheels, axles, and bearings.

Front and Rear Brake System Service

Covers removing, disassembling, and installing front and rear brake components like calipers and master cylinders.

Front Fork Service

Provides procedures for removing, disassembling, and adjusting front forks and steering assembly.

Handlebar Service

Details removing, installing, checking, and adjusting handlebar controls and components.

Steering System Service

Covers removing, checking, and installing steering stem, bearings, and ring nut.

Swingarm Service

Details removing, disassembling, checking, and installing swingarm, bearings, and related parts.

Rear Shock Absorber Service

Covers removing, inspecting, and installing the rear shock absorber assembly.

Electrical System Maintenance and Troubleshooting

Electrical Components and Wiring Diagram

Identifies electrical components and presents the vehicle's wiring diagram.

Ignition System Inspection

Provides steps for troubleshooting ignition system failures and checking the spark plug.

Electric Starting System Inspection

Offers troubleshooting steps for the electric starting system, checking fuses, battery, and motor.

Charging System Inspection

Provides steps for inspecting the charging system, including battery, fuse, and voltage checks.

Throttle Position Sensor System Inspection

Details inspection and adjustment procedures for the throttle position sensor.

Lighting System Inspection

Provides steps for inspecting the lighting system, including bulbs, taillight, and magneto.

Signaling System Inspection

Outlines inspection steps for the signaling system, including battery, display, and speed sensor.

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