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Yamaha WR250F(R) User Manual

Yamaha WR250F(R)
860 pages
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5UM-28199-50
WR250F(R)
OWNER’S SERVICE MANUAL
MANUEL D’ATELIER DU
PROPRIETAIRE
FAHRER- UND
WARTUNGS-HANDBUCH
MANUALE DI SERVIZIO DEL
PROPRIETARIO
MANUAL DE SERVCIO
DEL PROPIETARIO

Table of Contents

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Yamaha WR250F(R) Specifications

General IconGeneral
Engine TypeLiquid-cooled, 4-stroke, DOHC, 4-valve
Displacement250cc
Bore x Stroke77.0 mm x 53.6 mm
Compression Ratio13.8:1
Fuel SystemFuel Injection
IgnitionTCI
TransmissionConstant mesh, 6-speed
Final DriveChain
Rear BrakeHydraulic single disc brake, 245 mm
Front Tire80/100-21
Rear Tire110/100-18
Wheelbase58.3 in
Width32.5 in
Rear SuspensionKYB® single shock; 12.5-in travel
Weight254 lb (wet)
Height50.0 in
Front BrakeHydraulic disc, 270mm

Summary

OWNER’S SERVICE MANUAL

INTRODUCTION

NOTE:

General note about potential manual updates due to model improvements.

WARNING

Crucial safety instructions to follow before operating the machine.

IMPORTANT NOTICE

SAFETY INFORMATION

Essential safety information including protective apparel, maintenance, and fuel handling.

TO THE NEW OWNER

NOTE:

Manual should be considered a permanent part of the machine.

NOTICE

F.I.M. MACHINE WEIGHTS

HOW TO USE THIS MANUAL

PARTICULARLY IMPORTANT INFORMATION

Explanation of safety alert symbols (WARNING, CAUTION) and their meanings.

FINDING THE REQUIRED PAGE

Instructions on how to locate specific chapters and items within the manual.

MANUAL FORMAT

HOW TO READ DESCRIPTIONS

ILLUSTRATED SYMBOLS

Illustrated symbols 8 to D

Explains the graphic symbols used to identify specifications within the text.

CHAPTER 1 GENERAL INFORMATION

DESCRIPTION

Details about the machine's general information, identification, controls, and break-in.

IMPORTANT INFORMATION

Key information regarding safety, general notices, and special tools.

CHAPTER 2 SPECIFICATIONS

GENERAL SPECIFICATIONS

Provides detailed specifications for the entire machine, including dimensions, engine, and chassis.

CHAPTER 3 REGULAR INSPECTION AND ADJUSTMENTS

MAINTENANCE INTERVALS

Outlines the recommended intervals for routine maintenance tasks.

PRE-OPERATION INSPECTION AND MAINTENANCE

Lists essential checks and maintenance procedures to perform before operating the machine.

CHAPTER 4 ENGINE

CHAPTER 5 CHASSIS

CHAPTER 6 ELECTRICAL

CHAPTER 7 TUNING

GENERAL INFORMATION

DESCRIPTION

Identifies various parts of the motorcycle and their locations, with numbered illustrations.

MACHINE IDENTIFICATION

ENGINE SERIAL NUMBER

Location of the engine serial number.

MODEL LABEL

Location of the model label needed for ordering spare parts.

IMPORTANT INFORMATION

PREPARATION FOR REMOVAL AND DISASSEMBLY

Steps to clean the machine and use proper tools before disassembly.

ALL REPLACEMENT PARTS

Recommendation to use genuine Yamaha parts for replacements and recommended lubricants.

IMPORTANT INFORMATION

PREPARATION FOR REMOVAL AND DISASSEMBLY

Steps to clean the machine and use proper tools before disassembly.

IMPORTANT INFORMATION

GASKETS, OIL SEALS AND O-RINGS

Guidelines for replacing gaskets, oil seals, and O-rings during reassembly.

LOCK WASHERS/PLATES AND COTTER PINS

Instructions for replacing lock washers, plates, and cotter pins.

BEARINGS AND OIL SEALS

Proper installation procedures for bearings and oil seals, including mark orientation.

CIRCLIPS

Inspection and replacement guidelines for circlips, especially piston pin clips.

CHECKING OF CONNECTION

NOTE:

Notes on cleaning terminals if continuity is absent and performing steps 1-7 for wire harness checks.

SPECIAL TOOLS

SPECIAL TOOLS

SPECIAL TOOLS

CONTROL FUNCTIONS

MAIN SWITCH

Details the positions of the main switch and the function of its indicator light.

ENGINE STOP SWITCH

Location and operation of the engine stop switch.

START SWITCH

Location and operation of the starter switch.

CLUTCH LEVER

Location and operation of the clutch lever for engaging and disengaging the clutch.

SHIFT PEDAL

KICKSTARTER CRANK

THROTTLE GRIP

FRONT BRAKE LEVER

REAR BRAKE PEDAL

FUEL COCK

CAUTION:

Warning about using only unleaded gasoline and potential damage from leaded gasoline.

NOTE:

Advice on using different gasoline brands or higher octane grades if knocking occurs.

COLD STARTER KNOB

HOT STARTER LEVER

COMBUSTIBLE

ACHTUNG:

Warning about using only unleaded gasoline.

HINWEIS:

Advice on using higher octane gasoline if knocking occurs.

WARNUNG

Safety precautions for refueling, like stopping the engine and avoiding open flames.

CHECKING OF CONNECTION

NOTE:

Notes on cleaning terminals if continuity is absent and performing steps 1-7 for wire harness checks.

SPECIAL TOOLS

SPECIAL TOOLS

SPECIAL TOOLS

CHAPTER 1 GENERAL INFORMATION

DESCRIPTION

Details about the machine's general information, identification, controls, and break-in.

IMPORTANT INFORMATION

Key information regarding safety, general notices, and special tools.

CHAPTER 2 SPECIFICATIONS

GENERAL SPECIFICATIONS

Provides detailed specifications for the entire machine, including dimensions, engine, and chassis.

CHAPTER 3 REGULAR INSPECTION AND ADJUSTMENTS

MAINTENANCE INTERVALS

Outlines the recommended intervals for routine maintenance tasks.

PRE-OPERATION INSPECTION AND MAINTENANCE

Lists essential checks and maintenance procedures to perform before operating the machine.

CHAPTER 4 ENGINE

CHAPTER 5 CHASSIS

CHAPTER 6 ELECTRICAL

CHAPTER 7 TUNING

GENERAL INFORMATION

DESCRIPTION

Identifies various parts of the motorcycle and their locations, with numbered illustrations.

MACHINE IDENTIFICATION

ENGINE SERIAL NUMBER

Location of the engine serial number.

MODEL LABEL

Location of the model label needed for ordering spare parts.

IMPORTANT INFORMATION

PREPARATION FOR REMOVAL AND DISASSEMBLY

Steps to clean the machine and use proper tools before disassembly.

ALL REPLACEMENT PARTS

Recommendation to use genuine Yamaha parts for replacements and recommended lubricants.

IMPORTANT INFORMATION

PREPARATION FOR REMOVAL AND DISASSEMBLY

Steps to clean the machine and use proper tools before disassembly.

IMPORTANT INFORMATION

GASKETS, OIL SEALS AND O-RINGS

Guidelines for replacing gaskets, oil seals, and O-rings during reassembly.

LOCK WASHERS/PLATES AND COTTER PINS

Instructions for replacing lock washers, plates, and cotter pins.

BEARINGS AND OIL SEALS

Proper installation procedures for bearings and oil seals, including mark orientation.

CIRCLIPS

Inspection and replacement guidelines for circlips, especially piston pin clips.

CHECKING OF CONNECTION

NOTE:

Notes on cleaning terminals if continuity is absent and performing steps 1-7 for wire harness checks.

SPECIAL TOOLS

SPECIAL TOOLS

SPECIAL TOOLS

CHAPTER 1 GENERAL INFORMATION

DESCRIPTION

Details about the machine's general information, identification, controls, and break-in.

IMPORTANT INFORMATION

Key information regarding safety, general notices, and special tools.

CHAPTER 2 SPECIFICATIONS

GENERAL SPECIFICATIONS

Provides detailed specifications for the entire machine, including dimensions, engine, and chassis.

CHAPTER 3 REGULAR INSPECTION AND ADJUSTMENTS

MAINTENANCE INTERVALS

Outlines the recommended intervals for routine maintenance tasks.

PRE-OPERATION INSPECTION AND MAINTENANCE

Lists essential checks and maintenance procedures to perform before operating the machine.

CHAPTER 4 ENGINE

CHAPTER 5 CHASSIS

CHAPTER 6 ELECTRICAL

CHAPTER 7 TUNING

GENERAL INFORMATION

DESCRIPTION

Identifies various parts of the motorcycle and their locations, with numbered illustrations.

MACHINE IDENTIFICATION

ENGINE SERIAL NUMBER

Location of the engine serial number.

MODEL LABEL

Location of the model label needed for ordering spare parts.

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