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Yamaha WR250F(P) User Manual

Yamaha WR250F(P)
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5PH-28199-31
WR250F
(
P
)
OWNER’S SERVICE MANUAL
MANUEL D’ATELIER DU
PROPRIETAIRE
FAHRER- UND
WARTUNGS-HANDBUCH
MANUALE DI SERVIZIO DEL
PROPRIETARIO

Table of Contents

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Yamaha WR250F(P) Specifications

General IconGeneral
BrandYamaha
ModelWR250F(P)
CategoryMotorcycle
LanguageEnglish

Summary

Owner's Service Manual

Introduction

WARNING

Critical safety instructions to read before operating the machine.

NOTE

Important note regarding potential data updates in the manual.

How to Use This Manual

Particularly Important Information

Explains symbols for warnings, cautions, and notes.

Finding the Required Page

Instructions on how to navigate the manual's structure.

Illustrated Symbols

Chapter 1 General Information

Description

Identifies key external parts of the motorcycle with numbered labels.

Machine Identification

Vehicle Identification Number

Locates the vehicle identification number stamped on the steering head pipe.

Engine Serial Number

Locates the engine serial number stamped on the engine casing.

Model Label

Indicates the location of the model label for spare parts ordering.

Important Information

Preparation for Removal and Disassembly

Essential steps before disassembling machine components.

Special Tools

Control Functions

Engine Stop Switch

Explains the location and function of the engine stop switch.

Clutch Lever

Describes the operation of the clutch lever for engaging/disengaging the clutch.

Shift Pedal

Explains the function of the shift pedal for changing gears.

Kickstarter Crank

Details the procedure for starting the engine using the kickstarter.

Fuel

Recommended fuel

Details recommended gasoline octane ratings and types for different regions.

Starting and Break-in

Starting a Cold Engine

Step-by-step instructions for starting the engine when cold.

Starting and Break-in

Break-in Procedures

Detailed steps for proper engine break-in to ensure performance and longevity.

Torque-Check Points

Cleaning and Storage

Cleaning

Procedures for washing the machine to maintain appearance and performance.

Storage

Chapter 2 Specifications

General Specifications

Provides overall dimensions, weights, and engine details.

Tire

Brake

Details brake system types, operation, and fluid specifications.

Suspension

Outlines front and rear suspension types, travel, and spring rates.

Electrical

Lists electrical system components and bulb specifications.

Maintenance Specifications

Engine

Lists maintenance specifications for cylinder head, cylinder, and camshaft.

Timing Chain

Valve, Valve Seat, Valve Guide

Provides detailed specifications for valve dimensions, clearances, and spring data.

Valve Spring

Piston

Specifies piston dimensions, clearance, and offset for proper fit.

Piston rings

Crankshaft

Provides specifications for crankshaft width, runout limit, and end play.

Maintenance Specifications

Part to be tightened

Details torque values for critical fasteners to ensure proper assembly and safety.

Maintenance Specifications

Steering System

Specifies steering bearing type and related adjustments.

Front Suspension

Details front fork travel, spring length, rate, oil capacity, and level.

Rear Suspension

Outlines rear shock absorber travel, spring length, fitting length, and spring rate.

Wheel

Drive Chain

Specifies drive chain type, number of links, slack, and length.

Maintenance Specifications

Electrical

Lists specifications for ignition system, CDI, and ignition coil.

Part to be tightened

Definition of Units

Explains the units of measurement used in the specifications.

REGULAR INSPECTION AND ADJUSTMENTS

ENGINE OIL

Specifies intervals for engine oil replacement and inspection.

OIL FILTER ELEMENT, OIL STRAINER

Outlines maintenance intervals for cleaning the oil filter and strainer.

VALVES

Details procedures for checking and adjusting valve clearances.

SHIFT FORK, SHIFT CAM, GUIDE BAR

ROTOR NUT

Details retightening intervals for the rotor nut.

EXHAUST PIPE, SILENCER, PROTECTOR

Outlines inspection, retightening, cleaning, and replacement intervals.

FRONT FORK OIL SEAL AND DUST SEAL CLEANING

REAR SHOCK ABSORBER

Details inspection, adjustment, lubrication, and retightening intervals.

SWINGARM

Outlines inspection, lubrication, and retightening intervals for the swingarm.

Contrôles et Réglages Courants

Huile de moteur

Specifies intervals for checking and changing engine oil.

Element de filtre à huile, Crépine d’huile

Details cleaning intervals for the oil filter and strainer.

Soupapes

Outlines procedures for checking and replacing valves.

Pre-Operation Inspection and Maintenance

General Inspection and Maintenance

Covers checks for coolant, fuel, engine oil, gears, throttle, brakes, and more.

Coolant Level Inspection

Coolant Replacement

Step-by-step guide for draining and refilling the cooling system.

Radiator Cap Opening Pressure Inspection/ Cooling System Inspection

Radiator Cap Opening Pressure Inspection

Explains how to test the radiator cap's opening pressure.

Cooling System Inspection

Covers checking coolant level and system integrity.

Clutch Adjustment

Throttle Cable Adjustment

Throttle grip free play adjustment steps

Step-by-step guide for adjusting throttle grip free play.

Throttle Lubrication/ Decompression Adjustment

Throttle Lubrication

Instructions for lubricating throttle cables and related parts.

Decompression Adjustment

Steps for adjusting the decompression lever and checking valve clearance.

Air Filter Cleaning

CAUTION

Important warnings regarding air filter maintenance and engine operation without it.

Engine Oil Level Inspection

Engine Oil Replacement

Oil Pressure Inspection/ Pilot Screw Adjustment

Oil Pressure Inspection

Procedure for checking engine oil pressure.

Pilot Screw Adjustment

Steps for adjusting the pilot screw for optimal air-fuel mixture.

Engine Idling Speed Adjustment/ Valve Clearance Inspection and Adjustment

Engine Idling Speed Adjustment

Steps to adjust the engine's idle speed.

Valve Clearance Inspection and Adjustment

Detailed process for checking and adjusting valve clearances.

Valve Clearance Inspection and Adjustment

INTAKE

EXHAUST

Provides a table for selecting exhaust valve shims based on clearance.

Brake System Air Bleeding

Réglage de Frein Avant

Réglage de la position du levier de frein

Specific steps for adjusting the front brake lever position.

Rear Brake Adjustment/ Front Brake Pad Inspection and Replacement

Rear Brake Adjustment

Steps for adjusting the rear brake pedal height.

Front Brake Pad Inspection and Replacement

Procedure for inspecting and replacing front brake pads.

Rear Brake Pad Inspection and Replacement

Rear Brake Pad Inspection and Replacement

Sprockets Inspection/Drive Chain Inspection

Sprockets Inspection

Procedure for inspecting sprocket teeth for wear.

Drive Chain Inspection

Steps for cleaning, inspecting, and measuring drive chain length.

Drive Chain Slack Adjustment

Front Fork Oil Seal and Dust Seal Cleaning/Front Fork Internal Pressure Relieving

Front Fork Oil Seal and Dust Seal Cleaning

Steps for cleaning fork seals and related components.

Front Fork Internal Pressure Relieving

Procedure for releasing internal pressure in the front fork.

Front Fork Rebound Damping Force Adjustment

Front Fork Compression Damping Force Adjustment

Rear Shock Absorber Spring Preload Adjustment

Rear Shock Absorber Rebound Damping Force Adjustment

Rear Shock Absorber Low Compression Damping Force Adjustment

Rear Shock Absorber High Compression Damping Force Adjustment

Lubrication

Electrical/Spark Plug Inspection

Spark Plug Inspection

Steps for inspecting the spark plug for wear, damage, and proper gap.

Chapter 6 Electrical

Electrical Components

Lists and identifies electrical components like headlight, CDI, and switches.

Map-Controlled CDI Unit

Function of Component

Describes the function of each component within the CDI system.

Ignition System

Ignition System Inspection Steps

Provides a flowchart for diagnosing ignition system problems.

Ignition System

Spark Gap Test

Procedure for testing the spark gap and checking ignition.

Neutral Switch Inspection

CDI Unit Inspection

Procedure for inspecting the CDI unit for faults.

Throttle Position Sensor System

Throttle Position Sensor System Inspection Steps

Diagnostic steps for the throttle position sensor.

Throttle Position Sensor System

Throttle Position Sensor System Inspection Steps

Steps for checking the throttle position sensor system and its components.

Throttle Position Sensor Coil Inspection

Procedure for inspecting the resistance of the throttle position sensor coil.

Lighting System

Light Switch Inspection

Steps for checking the continuity and function of the light switch.

Lighting System

Lighting System Inspection Steps

Flowchart for diagnosing lighting system problems.

SETTING

ENGINE

Focuses on tuning engine performance.

Carburetor setting

Detailed guide on adjusting the carburetor for optimal air-fuel mixture based on conditions.

CAUTION

Atmospheric conditions and carburetor settings

Explains how atmospheric conditions affect carburetor settings.

Main system

Pilot system

Explains the pilot system and adjustment of the pilot screw.

Main jet adjustment

Jet needle groove position adjustment

Guidance on adjusting the jet needle position for acceleration.

Pilot screw adjustment

Jet needle groove position adjustment

Jet needle adjustment

Leak jet adjustment (accelerator pump adjustment)

Examples of carburetor setting depending on symptom

Selection of the secondary reduction ratio (Sprocket)

Front fork setting

Spring preload adjustment

Use of stiff spring

Rear shock absorber setting parts

Extent of adjustment (spring length)

Details the range of adjustment for spring length.

Rear suspension setting

Front fork

Detailed tuning procedures for the front fork.

Setting of spring after replacement

Rear shock absorber setting parts

Extent of adjustment (spring length)

Details the range of adjustment for spring length.

Extent of adjustment (spring length)

Suspension setting

Front fork

Detailed tuning procedures for the front fork.

Front fork

Front fork

Details on adjusting the front fork.

REGLAGE

Federbein

Adjustment procedures for the rear shock absorber.

Amortizzatore posteriore

Amortizzatore posteriore

REGISTRAZIONE

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