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Yamaha YG6600DE User Manual

Yamaha YG6600DE
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Generator
LIT-19626-01-15 7WV-28199-11
PRINTED ON RECYCLED PAPER
PRINTED IN JAPAN
03
9 08 – 1.1 × 1
!
EF4000DE
EF5200DE
EF6600DE
YG4000D
YG5200D
YG6600D
YG6600DE
OWNER’S MANUAL
7WV-9-11 hyoshi 10/15/03 3:47 PM Page 1
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Yamaha YG6600DE Specifications

General IconGeneral
BrandYamaha
ModelYG6600DE
CategoryPortable Generator
LanguageEnglish

Summary

INTRODUCTION

IDENTIFICATION NUMBER RECORDS

Records for model and serial numbers to assist with spare parts.

MACHINE IDENTIFICATION

Location of machine serial number for identification and reference.

EF- AND EDL-SERIES GENERATOR LIMITED WARRANTY

PERIOD OF WARRANTY

Warranty duration for private, non-commercial, and commercial use of EF/EDL generators.

GENERAL EXCLUSIONS

Common reasons for warranty voidance: neglect, abuse, or lack of maintenance.

CUSTOMER'S RESPONSIBILITY

Owner's duties: proper operation, maintenance, and prompt defect notification.

EC- AND YG-SERIES INDUSTRIAL GENERATOR LIMITED WARRANTY

PERIOD OF WARRANTY

Warranty period for EC/YG series generators, typically one year from purchase date.

GENERAL EXCLUSIONS

Common warranty exclusions: non-genuine parts, abnormal strain, accident damage.

CUSTOMER'S RESPONSIBILITY

Owner's duties: operate/maintain as specified and report defects within 10 days.

WARRANTY QUESTIONS AND ANSWERS

CUSTOMER SERVICE

How to contact Yamaha for warranty service, support, and problem resolution.

CHANGE OF ADDRESS

Procedure for updating owner's address for safety-related defect notifications.

LOCATION OF IMPORTANT LABELS (For EF4000DE/YG4000D)

LOCATION OF IMPORTANT LABELS (For EF5200DE/EF6600DE/YG5200D/YG6600D/YG6600DE)

SAFETY INFORMATION

EXHAUST FUMES ARE POISONOUS

Warning about operating the engine in enclosed spaces due to carbon monoxide.

FUEL IS HIGHLY FLAMMABLE AND POISONOUS

Precautions for refueling, handling fuel, and potential exposure risks.

ENGINE AND MUFFLER MAY BE HOT

Warning to keep machine away from people/flammables due to heat.

ELECTRIC SHOCK PREVENTION

Guidelines to avoid electrical hazards, including operating in wet conditions or touching with wet hands.

CONNECTION NOTES

Important advice on connecting the generator to power sources, avoiding backfeeding.

EXTENSION CORD NOTES

Guidelines for selecting and using extension cords safely based on length and gauge.

CONTROL FUNCTION

DESCRIPTION (for EF4000DE/EF5200DE/EF6600DE)

Identifies and explains control panel components for EF4000DE/EF5200DE/EF6600DE models.

DESCRIPTION (for YG4000D/YG5200D/YG6600D/YG6600DE)

Identifies and explains control panel components for YG4000D/YG5200D/YG6600D/YG6600DE models.

CONTROL BOX (for EF4000DE/EF5200DE/EF6600DE)

CONTROL BOX (for YG4000D/YG5200D/YG6600D/YG6600DE)

OIL WARNING SYSTEM

ENGINE SWITCH

Describes the function of the engine switch for starting and stopping the generator.

STARTER SWITCH (for YG6600DE)

Explains the starter switch operation for the YG6600DE model.

AC SWITCH (N.F.B.)

ECONOMY IDLE SWITCH

How the economy idle switch affects engine speed and fuel consumption.

VOLTAGE ADJUSTER (for EF5200DE/EF6600DE)

G.F.C.I. RECEPTACLE (for YG4000D/YG5200D/YG6600D/YG6600DE)

PRE-OPERATION CHECK

FUEL

Instructions for checking and filling the fuel tank before generator operation.

ENGINE OIL

Guidance on checking and adding engine oil to the correct level.

GROUND (Earth)

Importance and method of grounding the generator for safe operation.

BATTERY (for EF4000DE/EF5200DE/EF6600DE/YG6600DE)

Information on checking fluid levels and installing the generator battery.

OPERATION

STARTING THE ENGINE

Step-by-step instructions for starting the generator engine using various methods.

APPLICATION RANGE

CONNECTION (Alternating Current - AC)

AC Power Connection

Procedure for connecting electrical devices to the generator's AC receptacles safely.

STOPPING THE ENGINE

PERIODIC MAINTENANCE

MAINTENANCE CHART

Schedule and tasks for regular maintenance to ensure optimal performance and safety.

SPARK PLUG INSPECTION

CARBURETOR ADJUSTMENT

ENGINE OIL REPLACEMENT

AIR FILTER

FUEL COCK

FUEL TANK FILTER

Instructions for cleaning or replacing the fuel tank filter assembly.

MUFFLER SCREEN AND SPARK ARRESTER (For EF4000DE/YG4000D)

MUFFLER SCREEN AND SPARK ARRESTER (For EF5200DE/EF6600DE/YG5200D/YG6600D/YG6600DE)

BATTERY (for EF4000DE/EF5200DE/EF6600DE/YG6600DE)

RECOMMENDED BATTERY

Details on the recommended battery type, capacity, and installation.

FUSE REPLACEMENT

G.F.C.I. RECEPTACLE TEST (for YG4000D/YG5200D/YG6600D/YG6600DE)

Procedure to test the Ground Fault Circuit Interrupter receptacle function.

TROUBLESHOOTING

Engine won't start

Common causes and solutions when the generator engine fails to start.

FOR EF4000DE/EF5200DE/EF6600DE/YG6600DE

ENGINE DOES NOT START

Diagnostic flow for troubleshooting starting issues on specific generator models.

FOR YG4000D/YG5200D/YG6600D

ENGINE DOES NOT START

Diagnostic flow for troubleshooting starting issues on YG4000D/5200D/6600D models.

STORAGE

DRAIN THE FUEL

Steps to drain fuel from the tank and carburetor for long-term storage.

ENGINE

Procedures to prepare the engine for long-term storage, including oiling.

EXHAUST EMISSION CONTROL SYSTEM AND COMPONENTS

SPECIFICATIONS

DIMENSIONS

Physical measurements of the different generator models provided in table format.

ENGINE

Technical engine specifications including displacement, bore, stroke, and output.

GENERATOR

Electrical specifications of the generator, including AC output, voltage, and current.

WIRING DIAGRAM EF4000DE

WIRING DIAGRAM EF5200DE

WIRING DIAGRAM EF6600DE

WIRING DIAGRAM YG4000D

WIRING DIAGRAM YG5200D

WIRING DIAGRAM YG6600D

WIRING DIAGRAM YG6600DE

BATTERY TRAY INSTALLATION

ENGINE HANGER INSTALLATION

Instructions for installing engine hanger brackets on specific YG models.

OPTIONAL PARTS INSTALLATION

Guidance for installing optional accessories like a two-wheel kit.

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