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Yamaha YZ450FN 2022 User Manual

Yamaha YZ450FN 2022
366 pages
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Read this manual carefully before operating this vehicle.
2022
OWNER’S SERVICE MANUAL
YZ450F
YZ450FN
LIT-11626-35-03 B2W-2819U-12

Table of Contents

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Yamaha YZ450FN 2022 Specifications

General IconGeneral
Displacement449 cc
Bore x Stroke97.0 mm x 60.8 mm
Fuel SystemFuel injection
Transmission5-speed
Final DriveChain
Tires Front80/100-21
Seat Height38.2 in
Fuel Capacity1.6 gal
Wet Weight245 lb
Width32.5 in
Engine TypeSingle-cylinder, 4-stroke
IgnitionTCI
Front SuspensionKYB® coil spring, speed-sensitive system; 12.2-in travel
Rear SuspensionKayaba shock
Front BrakeHydraulic disc
Rear BrakeHydraulic disc
Tires Rear120/80-19

Summary

IMPORTANT INFORMATION

IMPORTANT MANUAL INFORMATION

Explains notations used for important information in the manual.

HOW TO USE THIS MANUAL

HOW TO USE THIS MANUAL

Explains the structure of the manual and how to interpret its components.

SYMBOLS

SYMBOLS

Defines symbols used throughout the manual for clarity.

SAFETY INFORMATION

FOR SAFETY, BE SURE TO OBEY THE FOLLOWING:

Lists essential safety precautions for motorcycle operation and ownership.

Safe Riding

Provides guidance on safe riding practices and pre-operation checks.

Protective Apparel

Emphasizes the importance of protective gear for rider safety.

Avoid Carbon Monoxide Poisoning

Warns about the dangers of carbon monoxide from engine exhaust.

Transporting the Motorcycle

Provides instructions for safely transporting the motorcycle.

LOCATION OF IMPORTANT LABELS

LOCATION OF IMPORTANT LABELS

Identifies and illustrates the location of critical safety and information labels.

DESCRIPTION

DESCRIPTION

Provides an overview and identification of the motorcycle's main components.

IDENTIFICATION

VEHICLE IDENTIFICATION NUMBER

Explains the importance and location of the Vehicle Identification Number (VIN).

ENGINE SERIAL NUMBER

Explains the importance and location of the engine serial number.

INCLUDED PARTS

POWER TUNER

Explains the function and usage of the Power Tuner app and CCU.

IMPORTANT INFORMATION

PREPARATION FOR REMOVAL AND DISASSEMBLY

Provides essential steps and precautions before starting disassembly.

REPLACEMENT PARTS

Stresses the importance of using genuine Yamaha parts and recommended parts.

GASKETS, OIL SEALS AND O-RINGS

Details the replacement and installation of gaskets, oil seals, and O-rings.

LOCK WASHERS/PLATES AND COTTER PINS

Explains the replacement and proper use of lock washers, plates, and cotter pins.

BASIC SERVICE INFORMATION

ELECTRICAL SYSTEM

Covers essential information and precautions for handling electrical components.

Checking the connections

Explains how to check and ensure proper connections of leads, couplers, and connectors.

SPECIAL TOOLS

SPECIAL TOOLS

Lists required special tools with their part numbers and reference pages.

INSTRUMENT AND CONTROL FUNCTIONS

LAUNCH CONTROL SWITCH

Explains the function and operation of the launch control switch.

MODE SWITCH

Describes the location and function of the mode switch.

STARTING A COLD ENGINE

Provides a step-by-step guide for starting a cold engine.

BREAK-IN PROCEDURES

Details the recommended break-in procedures for new machines.

MAINTENANCE AFTER BREAK-IN

MAJOR MAINTENANCE

Details the essential maintenance tasks required after the break-in period.

AIR FILTER MAINTENANCE

Explains the procedure for maintaining the air filter element.

TORQUE-CHECK POINTS

GENERAL TIGHTENING TORQUE SPECIFICATIONS

Provides general tightening torques for standard fasteners.

ENGINE TIGHTENING TORQUES

Lists specific tightening torques for engine components.

CHASSIS TIGHTENING TORQUES

Lists specific tightening torques for chassis components.

MOTORCYCLE CARE AND STORAGE

CARE

Provides instructions for cleaning and general care of the motorcycle.

STORAGE

Details procedures for short-term and long-term storage of the motorcycle.

SPECIFICATIONS

GENERAL SPECIFICATIONS

Lists general specifications of the vehicle, including dimensions and weight.

ENGINE SPECIFICATIONS

Provides detailed specifications for the engine, including combustion, cooling, and starting systems.

CHASSIS SPECIFICATIONS

Lists chassis-related specifications like caster angle and trail.

ELECTRICAL SPECIFICATIONS

Lists electrical specifications for various systems.

CABLE ROUTING DIAGRAM

Frame and engine (left side view)

Illustrates cable routing for the frame and engine from the left side.

Handlebar (front view)

Shows cable routing for the handlebar area from a front view.

MAINTENANCE INTERVALS

MAINTENANCE INTERVALS

Details the recommended maintenance schedule and intervals for various components.

PRE-OPERATION INSPECTION AND MAINTENANCE

GENERAL INSPECTION AND MAINTENANCE

Lists pre-operation checks for the machine's overall condition.

ENGINE

ADJUSTING THE VALVE CLEARANCE

Provides detailed steps for adjusting valve clearance.

CHANGING THE ENGINE OIL

Details the procedure for changing the engine oil and oil filter.

CLEANING THE AIR FILTER ELEMENT

Provides instructions for cleaning and oiling the air filter element.

CHANGING THE COOLANT

Details the procedure for draining, flushing, and refilling the cooling system.

CHASSIS

ADJUSTING THE FRONT DISC BRAKE

Explains how to adjust the front brake lever position and check for drag.

BLEEDING THE HYDRAULIC BRAKE SYSTEM

Details the procedure for bleeding the hydraulic brake system.

DRIVE CHAIN SLACK

Explains how to check and adjust the drive chain slack.

CHECKING AND ADJUSTING THE STEERING HEAD

Guides on checking and adjusting the steering head for play or binding.

ADJUSTING THE FRONT FORK LEGS

Explains how to adjust front fork settings, including rebound and compression damping.

ADJUSTING THE REAR SHOCK ABSORBER ASSEMBLY

Explains how to adjust spring preload and damping for the rear shock absorber.

CHECKING THE TIRES

Explains how to check tire pressure and condition.

FRONT WHEEL

Removing the front wheel

Details the steps for removing the front wheel assembly.

CHECKING THE FRONT WHEEL

Outlines procedures for checking the front wheel axle, tire, spokes, and bearings.

INSTALLING THE FRONT WHEEL

Provides instructions for installing the front wheel assembly onto the motorcycle.

REAR WHEEL

Removing the rear wheel

Details the steps for removing the rear wheel assembly.

CHECKING AND REPLACING THE REAR WHEEL SPROCKET

Guides on checking and replacing the rear wheel sprocket.

INSTALLING THE REAR WHEEL

Details the steps for installing the rear wheel assembly onto the motorcycle.

FRONT BRAKE

Removing the front brake caliper

Details the steps for removing the front brake caliper.

REPLACING THE FRONT BRAKE PADS

Details the procedure for replacing the front brake pads.

INSTALLING THE FRONT BRAKE CALIPER

Details the steps for installing the front brake caliper.

REAR BRAKE

Removing the rear brake caliper

Details the steps for removing the rear brake caliper.

REPLACING THE REAR BRAKE PADS

Details the procedure for replacing the rear brake pads.

INSTALLING THE REAR BRAKE MASTER CYLINDER

Details the steps for installing the rear brake master cylinder.

HANDLEBAR

Removing the handlebar

Details the steps for removing the handlebar and its components.

CHECKING THE HANDLEBAR

Outlines how to check the handlebar for bends or damage.

INSTALLING THE HANDLEBAR

Provides instructions for installing the handlebar and related parts.

FRONT FORK

Removing and Disassembling Front Fork Legs

Details the steps for removing and disassembling the front fork legs.

Checking Front Fork Legs

Outlines procedures for checking front fork legs, including tubes and springs.

Installing Front Fork Legs

Provides instructions for installing the front fork legs onto the motorcycle.

STEERING HEAD

Removing the Lower Bracket

Details the steps for removing the lower bracket assembly.

CHECKING THE STEERING HEAD

Outlines procedures for checking the steering head bearings and components.

INSTALLING THE STEERING HEAD

Provides instructions for installing the steering head assembly.

REAR SHOCK ABSORBER ASSEMBLY

Removing the rear shock absorber assembly

Details the steps for removing the rear shock absorber assembly.

CHECKING THE REAR SHOCK ABSORBER ASSEMBLY

Outlines how to check the rear shock absorber for leaks and smooth action.

INSTALLING THE REAR SHOCK ABSORBER ASSEMBLY

Provides instructions for installing the rear shock absorber assembly.

SWINGARM

Removing the swingarm

Details the steps for removing the swingarm assembly.

CHECKING THE SWINGARM

Outlines how to check the swingarm for bends, cracks, and pivot shaft condition.

CHAIN DRIVE

INSTALLING THE DRIVE CHAIN

Details the procedure for installing the drive chain, including lubrication and adjustment.

ENGINE

ENGINE REMOVAL

Details the procedure for removing the engine from the chassis.

CAMSHAFT

Covers removal, checking, and installation of the camshaft.

CYLINDER HEAD

Details removal, checking, and installation of the cylinder head.

VALVES AND VALVE SPRINGS

Explains removal, checking, and installation of valves and related components.

CYLINDER AND PISTON

Covers removal, checking, and installation of the cylinder and piston assembly.

GENERATOR

Details removal, checking, and installation of the generator components.

STARTER CLUTCH

Explains removal and checking of the starter clutch assembly.

ELECTRIC STARTER

Covers removal, disassembly, checking, and assembly of the electric starter motor.

CLUTCH

Details removal, checking, and installation of the clutch assembly.

SHIFT SHAFT

Covers removal, checking, and installation of the shift shaft and related parts.

OIL PUMP

Details removal, checking, and assembly of the oil pump.

CRANKCASE

Covers separating, checking, and assembling the crankcase.

CRANKSHAFT AND BALANCER SHAFT

Details removal, checking, and installation of the crankshaft and balancer shaft.

TRANSMISSION

Covers removal, checking, and installation of the transmission, shift drum, and forks.

COOLING SYSTEM

RADIATOR

Details removal, checking, and installation of the radiator.

WATER PUMP

Covers removal, disassembly, checking, and assembly of the water pump.

FUEL SYSTEM

FUEL TANK

Details removal, checking, and installation of the fuel tank and related components.

THROTTLE BODY

Covers removal, checking, and adjustment of the throttle body assembly.

ELECTRICAL SYSTEM

IGNITION SYSTEM

Provides the circuit diagram and troubleshooting for the ignition system.

ELECTRIC STARTING SYSTEM

Details the circuit diagram and troubleshooting for the electric starting system.

CHARGING SYSTEM

Provides the circuit diagram and troubleshooting for the charging system.

FUEL INJECTION SYSTEM

Covers circuit diagrams and troubleshooting for the fuel injection system.

ELECTRICAL COMPONENTS

Lists and illustrates various electrical components.

CHECKING AND CHARGING THE BATTERY

Provides instructions for checking and charging the battery.

TROUBLESHOOTING

TROUBLESHOOTING OF ENGINE (fault code not detected)

Addresses engine starting problems when no fault code is detected.

TROUBLESHOOTING OF CLUTCH

Covers common clutch-related symptoms, causes, and actions.

TROUBLESHOOTING OF TRANSMISSION

Addresses symptoms, causes, and actions for transmission gear shifting issues.

TROUBLESHOOTING OF COOLING SYSTEM

Covers symptoms, causes, and actions for cooling system overheating and noise.

TROUBLESHOOTING OF BRAKE

Covers symptoms, causes, and actions for disc brake performance issues.

TROUBLESHOOTING OF SUSPENSION

Addresses symptoms, causes, and actions for suspension issues.

TROUBLESHOOTING OF STEERING/HANDLING

Addresses symptoms, causes, and actions for steering and handling issues.

TROUBLESHOOTING OF CHARGING SYSTEM

Covers symptoms, causes, and actions for charging system problems.

SELF-DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE

SELF-DIAGNOSTIC FUNCTION TABLE (FOR FUEL INJECTION SYSTEM)

Provides a table for self-diagnostic functions related to the fuel injection system.

DIAGNOSTIC CODE: SENSOR OPERATION TABLE

Details sensor operation based on diagnostic codes.

TUNING

CHASSIS

Covers chassis-related tuning adjustments.

TIRE PRESSURE

Details tire pressure adjustment based on circuit conditions.

FRONT FORK SETTING

Explains how to set the front fork based on rider feel and circuit conditions.

REAR SUSPENSION SETTING

Explains how to set the rear shock absorber based on rider feel and circuit conditions.

SUSPENSION SETTING (FRONT FORK)

Provides a table for adjusting front fork settings based on symptoms.

SUSPENSION SETTING (REAR SHOCK ABSORBER)

Offers a table for adjusting rear shock absorber settings based on symptoms.

WIRING DIAGRAM

WIRING DIAGRAM

Presents the complete wiring diagram for the YZ450FN 2022 model.

COLOR CODE

Lists the color codes used for wires in the wiring diagram.

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