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Yamaha YZF-R6 L 2000 User Manual

Yamaha YZF-R6 L 2000
32 pages
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Yamaha YZF-R6 L 2000 Specifications

General IconGeneral
Bore x Stroke65.5 mm x 44.5 mm
Compression Ratio12.4:1
IgnitionDigital TCI
Transmission6-speed
Front SuspensionTelescopic fork
Front Tire120/60-ZR17
Rear Tire180/55-ZR17
Fuel Capacity17 liters
Seat Height820 mm
Frame TypeAluminum Deltabox
LubricationWet sump
Clutch TypeWet, multiple-disc
Final DriveChain
Overall Width695 mm
Rear SuspensionSwingarm
Front BrakesDual hydraulic disc
Rear BrakesSingle disc
Overall Length2, 040 mm
Engine TypeLiquid-cooled, 4-stroke, DOHC, 4-valve
Wet Weight200 kg
Wheelbase1380 mm

Summary

FOREWORD

NOTICE AND IMPORTANT INFORMATION

NOTICE

Disclaimers and assumptions regarding mechanic's knowledge for repairs.

IMPORTANT INFORMATION

Highlights key information symbols like WARNING and CAUTION.

WARNING

Failure to follow WARNING instructions could result in severe injury or death.

CAUTION

CAUTION indicates special precautions to avoid damage to the motorcycle.

NOTE

A NOTE provides key information to make procedures easier or clearer.

HOW TO USE THIS MANUAL

SYMBOLS REFERENCE

Chapter Indicator Symbols (1-9)

Symbols 1 to 9 indicate the subject of each chapter for quick reference.

Procedure Indicator Symbols (10-17)

Symbols 10 to 17 indicate specific service actions or information types.

Lubricant Type Symbols (18-23)

Symbols 18 to 23 indicate the types of lubricants and lubrication points in exploded diagrams.

Part Status Symbols (24-25)

Symbols 24 to 25 indicate specific part conditions or usage requirements.

SPECIAL TOOLS

ENGINE SPECIFICATIONS

Piston Specifications

Piston dimensions (B x T) and end gap specifications for the engine.

Crankshaft Clearance

Crankshaft-journal-to-crankshaft-journal-bearing clearance specifications.

Carburetor Settings

Carburetor ID mark, jet needle, and pilot screw turns out specifications.

ELECTRICAL SPECIFICATIONS

Ignition System Specifications

Ignition timing specification at a specified RPM.

Ignition Coil Resistance

Primary and secondary coil resistance specifications for ignition coils.

Component Manufacturer Information

Manufacturer details for oil level switch and fuel pump relay.

CHASSIS TIGHTENING TORQUES

CABLE ROUTING (Part 1)

Throttle Cables Routing

Routing instructions for throttle cables.

Clutch Cable Routing

Routing instructions for the clutch cable.

Left Handlebar Switch Lead Routing

Routing instructions for the left handlebar switch lead.

Starter Cable Routing

Routing instructions for the starter cable.

Main Switch Lead Routing

Routing instructions for the main switch lead.

Front Brake Hose Routing

Routing instructions for the front brake hose.

Right Handlebar Switch Lead Routing

Routing instructions for the right handlebar switch lead.

CABLE ROUTING (Part 2)

Horn Lead Routing

Routing instructions for the horn lead.

CABLE ROUTING (Part 3)

Fuel Pump Lead and Thermo Switch Lead Routing

Routing instructions for fuel pump lead and thermo switch lead.

Clutch Cable Routing on Frame

Routing the clutch cable through the frame guide.

Coolant Hoses Routing

Routing coolant hoses under the heat protector plate.

Rear Brake Switch Lead Routing

Routing the rear brake switch lead to the footrest bracket.

CABLE ROUTING (Part 4)

Throttle Cable Routing

Routing the throttle cable through the radiator bracket.

Wireharness, Radiator Hose, and Fan Motor Lead Fastening

Fastening wireharness, radiator hose, and fan motor lead.

Fuel Tank Hoses Routing

Routing fuel tank hoses and sender lead between components.

Rear Turn Signal Light Leads Routing

Routing rear turn signal light leads through the rear fender.

CABLE ROUTING (Part 5)

Fuel Tank Hoses Routing (Holder)

Routing fuel tank hoses through the reservoir tank holder.

Sidestand Switch Lead and Oil Level Sensor Lead Fastening

Fastening sidestand switch lead and oil level sensor lead.

Various Leads Routing

Routing reservoir tank breather hose, oil level switch, and sidestand switch leads.

Starter Cable Routing

Routing the starter cable between wireharness and switch lead.

CABLE ROUTING (Part 6)

Clutch Cable Routing

Routing the clutch cable through the guide.

Handlebar Switch Leads and Main Switch Lead Fastening

Fastening handlebar switch leads and main switch lead.

Ignition Coil Lead and Handlebar Switch Leads Routing

Routing ignition coil lead and handlebar switch leads.

Radiator Hoses Routing

Routing radiator hoses under the heat protector.

CABLE ROUTING (Part 7)

Electrical Leads Fastening

Fastening multiple electrical leads and wires together.

Carburetor Routing

Routing leads to the carburetor.

Wireharness and Neutral Switch Lead Routing

Routing wireharness and neutral switch lead.

Starter Motor Lead Routing

Routing starter motor lead under wireharness and battery negative lead.

Turn Signal and Taillight Connectors Positioning

Positioning rear turn signal and taillight connectors.

Seatlock Cable Installation

Installing the seatlock cable to the frame bracket.

Starter Relay Lead and Battery Negative Lead Fastening

Fastening starter relay lead and battery negative lead.

CABLE ROUTING (Part 8)

Wireharness and Starter Cable Fastening

Fastening starter cable and wireharness to the frame.

Headlight Lead Routing

Routing the headlight lead.

Starter Cable Routing (Heat Protector)

Routing starter cable over the heat protector.

Temperature Lead Routing

Routing the temperature lead over the heat protector.

Reservoir Tank Breather Hose Routing (Heat Protector)

Routing reservoir tank breather hose over the heat protector.

Fuel Tank Hoses and Sender Lead Routing

Routing fuel tank hoses and sender lead.

Reservoir Tank Breather Hose Routing (Wireharness)

Routing reservoir tank breather hose above wireharness.

ADJUSTING THE CLUTCH CABLE FREE PLAY

Measure Clutch Cable Free Play

Measure the clutch cable free play at the end of the clutch lever.

Adjust Clutch Cable Free Play (Handlebar)

Adjust clutch cable free play using the adjusting bolt on the handlebar.

Adjust Clutch Cable Free Play (Engine)

Adjust clutch cable free play using the adjusting nut on the engine side.

OVERHAULING THE ENGINE

Drive Sprocket Replacement

Procedure for removing and installing the drive sprocket.

Engine Overhaul Procedures

General procedures related to engine overhaul.

ENGINE REMOVAL

Removing the Engine

Steps for removing the engine from the motorcycle.

INSTALLING THE ENGINE

Install Engine Mounting Hardware

Install engine mounting bolts, collars, and nuts, ensuring proper lubrication.

Tighten Engine Mounting Bolts

Tighten various engine mounting bolts to specified torque values.

Install Drive Sprocket and Cover

Install the drive sprocket and its cover according to the manual.

Install Shift Arm

Install the shift arm, ensuring correct alignment with the shift shaft.

PICKUP COIL AND ROTOR INSTALLATION

Installing the Pickup Coil Rotor

Align and install the pickup coil rotor onto the crankshaft sprocket.

Sealant Application for Pickup Coil Grommet

Apply sealant to the pickup coil lead grommet to prevent leaks.

Installing the Pickup Coil Cover

Install the pickup coil cover, aligning pins and tightening bolts in stages.

PICKUP COIL AND ROTOR INSTALLATION (Cont.)

Clutch Cable Holder and Cable Installation

Install the clutch cable holder and clutch cable.

REAR SHOCK ABSORBER ASSEMBLY

Removing the Rear Shock Absorber Assembly

Steps for removing the rear shock absorber assembly from the motorcycle.

REMOVING THE REAR SHOCK ABSORBER ASSEMBLY

Motorcycle Support and Wheel Elevation

Ensure the motorcycle is securely supported and the rear wheel is elevated.

Remove Rear Wheel and Lower Bolt

Remove the rear wheel and the lower rear shock absorber assembly bolt.

Remove Upper Bolt and Shock Absorber Assembly

Remove the upper rear shock absorber assembly bolt and the assembly itself.

SWINGARM AND DRIVE CHAIN

Removing the Swingarm and Drive Chain

Steps for removing the swingarm and drive chain.

SWINGARM AND DRIVE CHAIN (Cont.)

Pivot Shaft Adjust Bolt Procedure

Procedure for adjusting the pivot shaft adjust bolt.

Drive Chain Component Installation

Installation of drive chain, dust cover, oil seal, bushes, shim, guide, and bearings.

INSTALLING THE SWINGARM

Lubrication of Swingarm Components

Lubricate bearings, spacers, dust covers, and pivot shaft before installation.

Swingarm and Pivot Shaft Installation

Install swingarm, pivot shaft, washer, and pivot shaft adjust bolt.

Rear Shock Absorber and Rear Wheel Installation

Install the rear shock absorber assembly and the rear wheel.

Drive Chain Slack Adjustment

Adjust the drive chain slack to the specified range of 40-50 mm.

YZF-R6 (L) 2000 WIRING DIAGRAM (EUR)

Wiring Diagram Color Codes

Explains the color codes used in the European wiring diagram.

Electrical Component List (EUR)

List of numbered electrical components shown in the EUR wiring diagram.

YZF-R6 (L) 2000 WIRING DIAGRAM (AUS)

Wiring Diagram Color Codes

Explains the color codes used in the Australian wiring diagram.

Electrical Component List (AUS)

List of numbered electrical components shown in the AUS wiring diagram.

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