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Yanmar 4JH3-TE Service Manual

Yanmar 4JH3-TE
102 pages
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SERVICE MANUAL
MARINE DIESEL ENGINE
2001.9
HINSHI-H10-009
4JH3-TE/TCE/HTE/DTE

Table of Contents

Other manuals for Yanmar 4JH3-TE

Questions and Answers:

Yanmar 4JH3-TE Specifications

General IconGeneral
Number of Cylinders4
Fuel SystemDirect injection
Engine Type4-stroke, water-cooled diesel
Cooling SystemHeat exchanger
Starting SystemElectric
Lubrication SystemForced lubrication

Summary

1. To Perform Service Safely

1.1 Warning Symbols

Explains hazard symbols and their meanings: DANGER, WARNING, CAUTION.

1.2 Safety Precautions

Details safety precautions for workshop, clothing, tools, and handling engine parts.

1.3 Location of Product Safety Labels

Shows safety label locations and their corresponding part numbers.

2. General Description

2.1 Principal Particulars

Lists key specifications for 4JH3-TE, 4JH3-TCE, 4JH3-HTE, 4JH3-DTE models.

2.2 Appearance and Names of Parts

Identifies engine components on operation and non-operation sides with diagrams.

2.3 Cross-sectional Drawing

Presents cross-sectional views of the engine and internal mechanisms.

2.4 Piping Diagram

Details piping configurations for fuel, oil, and cooling water systems with diagrams.

2.5 Performance Curves

Displays graphical data for fuel consumption, engine torque, and output.

2.6 Front Power Take-off

Explains allowable output and power takeoff methods for the engine.

2.7 Fuel Oil

Covers selection, handling, and piping of fuel oil, including recommended specifications.

2.8 Lube Oil

Details selection and handling of lube oil and marine gear oil, with lubrication specifications.

2.9 Cooling Water

Provides instructions on cooling water system maintenance, including antifreeze use and handling.

3. Overhaul

3.1 Operating Cautions

Lists critical cautions and preparatory steps before engine overhaul procedures.

3.2 Overhaul Preparations

Outlines necessary preparations before engine overhaul, like securing the engine and draining fluids.

3.3 Cylinder Head

Details overhaul procedures for the cylinder head, including combustion surface and valve seat inspection.

3.3.1 Combustion Surface

Describes inspection and cleaning of the cylinder head's combustion surface.

3.3.2 Valve Seat

Details inspection, correction, and replacement of the cylinder head's valve seat.

3.3.3 Cylinder Block

Outlines procedures for inspecting and measuring the cylinder block, including bore diameter and honing.

3.3.4 Connecting Rod

Details inspection and measurement of connecting rods, including bend, twist, and thrust clearance.

3.3.5 Crankshaft and Main Bearing

Covers inspection and measurement of crankshaft and main bearings, including bend and oil clearance.

3.3.6 Camshaft and Tappet

Details inspection and measurement of camshafts, tappets, and related components.

3.3.7 Gear Train

Explains gear train components, backlash measurement, and idler gear inspection.

3.3.8 Lubrication System

Describes the lubrication system, including oil path, pump, and filter.

3.3.9 Cooling Water System

Details the cooling water system, including fresh and sea water pumps and components.

3.3.10 Fuel System

Covers fuel injection pump particulars, fuel path diagram, and injection pump structure/working.

3.3.11 Electrical Equipment

Presents wiring diagrams for different engine types and color coding for electrical connections.

3.3.12 Turbocharger

Details turbocharger specifications, components, sectional view, and servicing procedures.

4. Troubleshooting

4.1 Does Not Start or Difficult to Start

Analyzes causes and corrective actions for engine starting problems.

4.2 Unsmooth Running

Identifies causes and corrective actions for unsmooth engine running.

4.3 Sudden Engine Stop

Details causes and corrective actions for sudden engine stops.

4.4 Poor Exhaust Gas Color

Explains causes and corrective actions for incorrect exhaust gas color.

4.5 Insufficient Output

Addresses causes and corrective actions for insufficient engine output.

4.6 Uniformity Output for Each Cylinder

Analyzes causes and corrective actions for uneven output across cylinders.

4.7 Knocking

Explains causes and corrective actions for engine knocking.

4.8 Trouble to Turbocharger

Covers troubles related to the turbocharger.

4.9 Other Malfunctions

Addresses various other engine malfunctions like noise, low oil pressure, and high temperatures.

5. Periodic Check List

5.1 Periodic Checking and Replacement

Provides a table of periodic checking and replacement intervals for engine systems.

6. Tool and Measuring Instrument

6.1 Tool

Lists specific tools and their specifications for engine servicing.

6.2 Measuring Instrument

Details various measuring instruments used for engine checks and their applications.

7. Service Specifications

7.1 Engine Adjusting Standards

Provides engine adjusting standards for key parameters like clearance and timing.

7.2 Service Standards

Lists detailed service standards for engine components like cylinder head and piston.

8. Instrument Panel (Option)

New B Type (129574-91130)

Shows layout and components of the New B Type instrument panel.

New C Type (129574-91160)

Shows layout and components of the New C Type instrument panel.

B Type (124411-91190)

Shows layout and components of the B Type instrument panel.

C Type (129470-91100)

Shows layout and components of the C Type instrument panel.

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