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Yanmar 4JH80 User Manual

Yanmar 4JH80
198 pages
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OPERATION MANUAL
English
en
MARINE ENGINE
JH
3JH40
4JH45
4JH57
4JH80
4 J H110

Table of Contents

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Yanmar 4JH80 Specifications

General IconGeneral
Engine Model4JH80
Number of Cylinders4
AspirationTurbocharged
Fuel SystemDirect injection
Engine Type4-stroke, water-cooled, diesel engine
Rated Output59 kW (80 hp) at 3300 rpm
Bore x Stroke84 mm x 90 mm
Cooling SystemHeat exchanger
Lubrication SystemForced lubrication
Starting SystemElectric

Summary

Introduction

Record of Ownership

Record engine details for service, parts, or documentation.

Safety

Safety Hazard Definitions

Explains the meaning of safety alert symbols and hazard levels (DANGER, WARNING, CAUTION, NOTICE).

General Safety Precautions

General advice covering operation, maintenance, and specific hazards like fire, explosion, and severe injury.

Location of Safety Decals

Shows the location of safety decals on the engine.

Product Overview

YANMAR JH Series Features and Applications

Overview of engine series features and intended use.

New Engine Break-In

Procedures for breaking in a new engine for optimal performance.

Component Identification

Identifies components of the 3JH40 engine.

Function of Major Components

Explains the function of key engine components.

Electronic Control System

Overview of the high-pressure common rail system and ECU.

Single-Lever Remote Control Handle

Operation of the single-lever control handle.

Vessel Control System (VC10)

Overview of the electronic control system for remote operation.

Vessel Control System (VC20)

Overview of the second generation electronic control system.

Before You Operate

Diesel Fuel Specifications

Details diesel fuel specifications and biodiesel precautions.

Handling of Diesel Fuel

Safety precautions for handling and filling fuel tanks.

Filling the Fuel Tank

Step-by-step instructions for filling the fuel tank safely.

Bleeding the Fuel System

Procedures for bleeding air from the fuel system.

Engine Oil Specifications

Engine oil specifications, service categories, and viscosity.

Checking the Engine Oil

Steps to check the engine oil level using the dipstick.

Marine Gear or Sail Drive Oil Specifications

Specifications for marine gear and sail drive oils.

Engine Coolant Specifications

Engine coolant specifications and types.

Checking and Adding Coolant

Shows locations for draining and filling coolant for 3JH40.

Engine Operation

Fire and Explosion Hazard

Warning about jump-starting and sparks.

Starting the Engine (B25, C35-Type Instrument Panel)

Step-by-step guide to start the engine via the instrument panel.

If the Engine Fails to Start

Troubleshooting steps when the engine does not start.

Starting at Low Temperatures

Guidance for starting the engine in cold conditions.

Shifting the Engine

Safety precautions and procedure for engaging the marine gear.

Shutting Down the Engine

Procedures for safely shutting down the engine.

Engine Auxiliary Stop Switch

Use and function of the auxiliary stop switch.

Operation (VC10: Vessel Control System)

Starting the engine using the VC10 control system.

YANMAR E-key

Registering and using the YANMAR E-key for authentication.

Throttle and Shift Control

Operation of throttle and shift controls.

Emergency Stop

How to use the electric emergency stop switch.

Periodic Maintenance

Crush Hazard

Warning about hazards during engine transport and lifting.

Tightening Fasteners

Correct torque values for tightening engine fasteners.

Periodic Maintenance Schedule

Summary of maintenance items and intervals.

Daily Checks

Items to check before starting the engine daily.

After Initial 50 Hours of Operation

Maintenance tasks to perform after the first 50 hours.

Checking or Replacing Seawater Pump Impeller

Inspecting and replacing the seawater pump impeller.

Changing the Coolant

Procedure for changing engine coolant.

Replacing the Fuel Filter Element

Step-by-step guide to replace the fuel filter element.

Troubleshooting

Troubleshooting After Starting

Checks to perform after engine start to identify issues.

Is the Smoke Color Normal?

Identifying engine overloading by smoke color.

Are There Abnormal Vibrations or Noise?

Troubleshooting abnormal engine vibrations or noise.

Troubleshooting Chart

Lists symptoms, probable causes, and measures for engine issues.

Engine Does Not Start or Starts with Difficulty

Troubleshooting steps for engine starting problems.

Failsafe Diagnosis Functional Specification Chart

Chart detailing failsafe diagnosis codes and actions.

Long-Term Storage

Prepare Engine for Long-Term Storage

Procedures to prepare the engine for extended storage.

Drain Seawater Cooling System

Instructions for draining the seawater cooling system.

Returning the Engine to Service

Steps to recommission the engine after storage.

Specifications

Principal Engine Specifications

General specifications for the Yanmar JH series engines.

3JH40 Engine

Detailed specifications for the 3JH40 engine.

4JH45 Engine

Detailed specifications for the 4JH45 engine.

4JH57 Engine

Detailed specifications for the 4JH57 engine.

4JH80 Engine

Detailed specifications for the 4JH80 engine.

4JH110 Engine

Detailed specifications for the 4JH110 engine.

System Diagrams

Piping Diagrams

Notations and descriptions for piping diagrams.

3JH40 with KM35P or KM35A or SD60-5 Marine Gear

Piping diagram for 3JH40 with specific marine gears.

4JH45/4JH57 with KM35P or KM35A2 or SD60-5 Marine Gear

Piping diagram for 4JH45/4JH57 with specific marine gears.

4JH80/4JH110 with KM4A2 Marine Gear

Piping diagram for 4JH80/4JH110 with KM4A2 marine gear.

Warranty USA Only

Yanmar Emission Control System Warranty Statement

Statement detailing emission control system warranty terms.

Your Warranty Rights and Obligations

Information on owner's rights and responsibilities under the warranty.

Warranted Parts

List of engine components covered under the emission control warranty.

Exclusions

List of failures and conditions not covered by the warranty.

Owners Warranty Responsibilities

Owner's responsibilities for maintenance and warranty claims.

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