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Yanmar 4JH-DTE Service Manual

Yanmar 4JH-DTE
317 pages
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Table of Contents

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Yanmar 4JH-DTE Specifications

General IconGeneral
Engine Model4JH-DTE
Cylinders4
Fuel TypeDiesel
Fuel SystemDirect Injection
AspirationTurbocharged
Lubrication SystemForced lubrication
Starting SystemElectric starter
Engine TypeMarine Diesel
Torque250 Nm @ 2200 RPM
Cooling SystemFreshwater Cooling

Summary

Chapter 1: GENERAL

Exterior Views

Shows engine components and labels.

Specifications

Engine model data, dimensions, and performance metrics.

Performance Curves

Graphs showing engine output, torque, and fuel consumption.

Dimensions

Detailed drawings with measurements of engine parts.

Chapter 2: INSPECTION AND SERVICING OF BASIC ENGINE PARTS

Cylinder Block

Inspection, cleaning, and repair of the cylinder block.

Cylinder Head

Inspection, servicing, and adjustment of the cylinder head.

Pistons and Piston Pins

Measurement, inspection, and replacement of pistons.

Crankshaft and Main Bearing

Inspection and measurement of crankshaft and bearings.

Chapter 3: FUEL INJECTION EQUIPMENT

Fuel Supply System

Overview of the fuel system and its components.

Disassembly, Reassembly and Inspection of Fuel Injection Pump

Detailed service procedures for the fuel injection pump.

Troubleshooting

Common faults, causes, and remedies for the fuel system.

Chapter 4: INTAKE AND EXHAUST SYSTEM

Intake and Exhaust System

System overview and component diagrams.

Turbocharger

Construction, specifications, and maintenance of the turbocharger.

Chapter 5: LUBRICATION SYSTEM

Lubrication System

Diagram of oil flow and system components.

Lube Oil Pump

Construction and specifications of the oil pump.

Chapter 6: COOLING WATER SYSTEM

Cooling Water System

Overview of fresh and sea water circuits.

Sea Water Pump

Construction, specifications, and servicing of the sea water pump.

Chapter 7: REDUCTION AND REVERSING GEAR

Construction (KBW 20/21)

Design and specifications of reduction gears.

Disassembly

Step-by-step procedures for disassembling the gear unit.

Reassembly

Step-by-step procedures for reassembling the gear unit.

Chapter 8: REMOTE CONTROL (OPTIONAL)

Remote Control System

Overview of the remote control system components.

Remote Control Installation

Procedures for installing the remote control system.

Chapter 9: ELECTRICAL SYSTEM

Electrical System

Diagrams of the electrical system.

Battery

Battery specifications, capacity, and charging.

Starter Motor

Construction, specifications, and performance of the starter.

Alternator

Alternator specifications, construction, and function.

Chapter 10: DISASSEMBLY AND REASSEMBLY

Disassembly and Reassembly Precautions

Important guidelines before starting service.

Disassembly and Reassembly Tools

List of necessary tools for disassembly and reassembly.

Disassembly and Reassembly

Detailed procedures for engine disassembly and reassembly.

Test Running

Procedures for testing the engine after reassembly.

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