Yanmar 4JH-HTE Service Manual

Illustrates external components and configurations of the engine models.

Provides key technical data, dimensions, and performance ratings for the engine models.

Outlines the materials and design of major engine components and systems.

Displays graphical representations of engine output, torque, and fuel consumption.

Illustrates internal workings and component arrangement through sectional views.

Lists physical dimensions and measurements for the engine and its parts.

Shows layout and connections of various piping systems, including fuel and coolant.

Details which parts are common or replaceable across different engine models.

Covers methods for inspecting, cleaning, and measuring the engine's cylinder block.

Details the process for measuring cylinder liner wear and replacing them.

Covers inspection, repair, and adjustment procedures for the cylinder head and its components.

Outlines procedures for inspecting piston and piston pin wear and replacement.

Details methods for checking connecting rod twist, parallelism, and clearance.

Covers inspection, bending checks, and measurement of crankshaft and main bearings.

Details procedures for checking camshaft wear, height, and tappet condition.

Covers inspection of timing gears for wear and backlash.

Details procedures for inspecting and servicing the flywheel and its mounting components.

Explains the components and operation of the engine's fuel supply system.

Guides on disassembling, reassembling, and inspecting the engine governor.

Provides detailed steps for disassembling, inspecting, and reassembling the fuel injection pump.

Outlines the process for adjusting fuel injection timing and governor settings.

Explains the design and operation of the automatic timer used in the fuel injection system.

Details the construction, specifications, and maintenance of the fuel feed pump.

Covers the operation, inspection, and servicing procedures for fuel injection nozzles.

Lists common problems, their causes, and recommended solutions for the fuel system.

Provides specific technical data and calibration values for fuel injection pumps.

Lists and illustrates the specialized tools needed for fuel system servicing.

Details the specifications and replacement intervals for the fuel filter.

Provides specifications and dimensional drawings for the optional fuel tank.

Details modifications made to the fuel piping lines and their implications.

Explains the basic layout and function of the engine's intake and exhaust systems.

Details the construction and inspection procedures for the intake silencer.

Covers the construction and inspection methods for the intake manifold.

Details turbocharger specifications, construction, and operational principles.

Describes the construction and inspection of different types of mixing elbows.

Outlines the construction and inspection procedures for the breather system.

Explains the components and flow of the engine's lubrication system.

Details the construction, specifications, and disassembly of the lube oil pump.

Covers the construction and replacement procedures for the lube oil filter.

Explains the construction and replacement of the oil pressure control valve.

Details the construction and inspection of the lube oil cooler.

Covers the construction and inspection of piston cooling nozzles.

Describes the construction and inspection of the optional rotary waste oil pump.

Explains the general operation of the cooling water system.

Details the construction, specifications, and maintenance of the sea water pump.

Covers the construction, specifications, and servicing of the fresh water pump.

Details the construction and specifications of the heat exchanger.

Explains the construction and inspection of the pressure cap and sub tank.

Covers the operation, construction, and testing procedures for the thermostat.

Details the construction and inspection of the optional Kingston cock.

Describes the construction and inspection of the optional sea water filter.

Provides specifications for the optional bilge pump and strainer.

Explains the construction and design of the reduction and reversing gear models.

Guides on the installation of the marine gearbox, including remote control and clutch operation.

Covers daily operation checks, oil changes, and recommended lubricants.

Details inspection and servicing methods for various internal components of the gearbox.

Provides a detailed guide on how to disassemble the marine gearbox.

Offers a comprehensive guide on reassembling the marine gearbox.

Identifies and illustrates the specialized tools required for gearbox maintenance.

Explains the components and function of the remote control system for engine operation.

Guides on the installation of speed, clutch, and engine stop controls.

Outlines checks for proper function and condition of the remote control cables and linkages.

Details how to adjust the shift lever and throttle controls for optimal performance.

Presents wiring diagrams and component layouts for the engine's electrical system.

Covers battery construction, capacity specifications, and charging procedures.

Details starter motor specifications, construction, performance, and troubleshooting.

Provides specifications, characteristics, and construction details for the standard alternator.

Describes different instrument panel types and their corresponding wiring codes.

Explains the function and inspection of warning lamps and sensors.

Details the specifications and operation of the optional air heater.

Explains the components and operation of the optional electric engine stopping device.

Covers tachometer sender unit specifications and measurement procedures.

Details specifications, features, and construction of the optional 12V/80A alternator.

Lists essential precautions and preparation steps for engine disassembly and reassembly.

Identifies and illustrates the general and special tools needed for engine service.

Provides detailed, sequential instructions for disassembling and reassembling engine components.

Lists the specified tightening torques for engine and component fasteners.

Outlines the steps for conducting a test run and checks after engine reassembly.