EasyManua.ls Logo

Yanmar 4JH57 User Manual

Yanmar 4JH57
198 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
OPERATION MANUAL
English
en
MARINE ENGINE
JH
3JH40
4JH45
4JH57
4JH80
4 J H110

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Yanmar 4JH57 and is the answer not in the manual?

Yanmar 4JH57 Specifications

General IconGeneral
Number of Cylinders4
Displacement2.19 L
AspirationNaturally aspirated
Combustion SystemDirect injection
Cooling SystemFresh water cooling with heat exchanger
Alternator12V - 125A
Engine Type4-stroke, water-cooled diesel
Rated Output41.9 kW @ 3000 rpm
Starting SystemElectric start
Lubrication SystemForced lubrication

Summary

Introduction to Yanmar Marine Engines

Record of Ownership Details

Section to record engine model, serial number, purchase date, and dealer information.

Safety Guidelines and Precautions

Safety Precautions and Hazard Warnings

Covers general safety, before operation, during operation, and hazard warnings.

Location of Safety Decals

Illustrates the location of safety decals on 3JH40, 4JH45/57, and 4JH80/110 engines.

Product Overview of Yanmar JH Series

Engine Series Features and Applications

Describes features and applications of the 3JH40 common rail engine series.

New Engine Break-In Procedures

Procedures for the first 50 hours of operation to ensure proper piston ring break-in.

Component Identification and Nameplates

Identifies engine components and explains nameplate information for various models.

Major Component Functions Explained

Explains the function of major components like filters, pumps, and coolers.

Electronic Control System Overview

Explains the electronic control system, its components, and features.

Control Equipment and User Interface

Covers instrument panels, meters, indicators, alarms, and LCD control functions.

Vessel Control System (VC10 & VC20) Operation

Details on starting, station protection, and system settings for VC10/VC20.

Engine Control Interfaces and Settings

Procedures for operating switch panels, remote controls, and system setup.

Before Operating Your Yanmar Engine

Introduction and Safety Review

Introduces the section's content and stresses the importance of reviewing safety precautions.

Fuel System Management

Details diesel fuel specifications, safe handling, filling, and bleeding procedures.

Engine Oil and Lubrication

Covers engine oil specifications, handling, checking, adding, and viscosity charts.

Marine Gear and Sail Drive Oil

Provides specifications and procedures for checking and adding marine gear oil.

Engine Coolant Management

Details engine coolant specifications and procedures for checking and adding coolant.

Engine Operation Procedures

Section Introduction and Safety

Introduces engine operation topics and emphasizes safety review before proceeding.

Engine Starting Procedures

Detailed steps for starting the engine using the B25/C35 instrument panel.

Engine Operation and Control

Procedures for checking the engine after starting and operating the remote control handle.

Engine Shutdown Procedures

Detailed steps for normal engine shutdown and emergency stop procedures.

Vessel Control System (VC10 & VC20) Operation

Operation of VC10 and VC20 systems, including starting, station protection, and E-key.

Engine Control Modes and Features

Details on warm-up mode, speed limits, and backup panel controls.

Troubleshooting Engine Start Issues

Guidance on engine starting failures, fuel system bleeding, and low-temperature operation.

Periodic Maintenance Schedule and Procedures

Introduction and Safety Precautions

Stresses the importance of periodic maintenance and reviews safety precautions.

General Maintenance Precautions and Guidelines

General advice on parts, tools, and seeking professional help for maintenance.

Fastener Torque Specifications

Torque values for standard bolts, taper plugs, and pipe joint bolts.

EPA Requirements and Environmental Conditions

Outlines EPA requirements and environmental conditions for engine performance.

Inspection and Maintenance Procedures

Guidelines for inspection, maintenance schedules, and exhaust sampling port installation.

Daily and Periodic Maintenance Tasks

Detailed list of maintenance tasks at intervals of daily, 50, 250, 500, and 1000 hours.

Troubleshooting Engine Problems

Safety and Initial Troubleshooting Checks

Safety precautions and initial checks for troubleshooting engine issues.

Common Operational Issues and Information Gathering

Troubleshooting common operational issues and gathering necessary information for dealers.

Troubleshooting Chart for Symptoms and Causes

Detailed chart mapping symptoms to probable causes and recommended measures.

Failsafe Diagnosis Specification Chart

Lists diagnostic trouble codes (DTCs), their descriptions, and corresponding failsafe actions.

Long-Term Engine Storage Procedures

Engine Preparation for Long-Term Storage

Procedures for preparing the engine for long-term storage, including cleaning and protection.

Draining Seawater Cooling System

Steps to drain seawater from the cooling system to prevent freeze damage.

Returning Engine to Service After Storage

Steps to prepare the engine for operation after it has been stored.

Yanmar Engine Specifications

Principal Engine Specifications Overview

Key technical specifications for the YANMAR JH series engines, including dimensions and power.

3JH40 Engine and Gear Specifications

Technical specifications for the 3JH40 engine and its associated marine gears or sail drives.

4JH45 Engine and Gear Specifications

Technical specifications for the 4JH45 engine and its associated marine gears or sail drives.

4JH57 Engine and Gear Specifications

Technical specifications for the 4JH57 engine and its associated marine gears or sail drives.

4JH80 Engine and Gear Specifications

Technical specifications for the 4JH80 engine and its associated marine gears or sail drives.

4JH110 Engine and Gear Specifications

Technical specifications for the 4JH110 engine and its associated marine gears or sail drives.

System Diagrams and Piping

Piping Diagram Notations

Explains the notation used to represent various components and connections in piping diagrams.

3JH40 Marine Gear Piping Diagrams

Piping diagrams illustrating the fuel, oil, and coolant systems for 3JH40 engines.

4JH45/4JH57 Marine Gear Piping Diagrams (KM35P/KM35A2/SD60-5)

Piping diagrams for 4JH45/4JH57 engines with KM35P, KM35A2, or SD60-5 marine gears.

4JH45/4JH57 Marine Gear Piping Diagrams (ZF30M)

Piping diagrams for 4JH45/4JH57 engines with ZF30M marine gears.

4JH80/4JH110 Marine Gear Piping Diagrams (ZF25A/FZ25)

Piping diagrams for 4JH80/4JH110 engines with ZF25A or FZ25 marine gears.

4JH80/4JH110 Marine Gear Piping Diagrams (KM4A2/KMH50V-2)

Piping diagrams for 4JH80/4JH110 engines with KM4A2 or KMH50V-2 marine gears.

4JH80/4JH110 Marine Gear Piping Diagrams (ZF30M)

Piping diagrams for 4JH80/4JH110 engines with ZF30M marine gears.

Warranty Information for USA

Limited Emission Control System Warranty

Information on the limited emission control system warranty for YANMAR engines in the USA.

EPA Emission Control Labels

Displays EPA and ARB emission control labels for 3JH40, 4JH45, 4JH57, 4JH80, and 4JH110 engines.

Yanmar Emission Control System Warranty Statement

Warranty Rights, Obligations, and Coverage

Details owner's rights, obligations, warranty coverage period, and transferability.

Warranted Parts, Exclusions, and Maintenance Log

Lists warranted components, warranty exclusions, and provides a maintenance log template.

Owner Responsibilities and Customer Assistance

Outlines owner's maintenance responsibilities and provides customer assistance contact details.

Related product manuals