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York 12 SEER - CMA SERIES User Manual

York 12 SEER - CMA SERIES
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035-19946-001 Rev. B (0804)
R-22
OUTDOOR SPLIT-SYSTEM
AIR CONDITIONING
MODELS: 12 SEER - CMA / AC2A / AL2A SERIES
2 TO 5 TONS
INSTALLATION MANUAL
LISTED
This product was manufactured
in a plant whose quality system
is certified/registered as being
in conformity with ISO 9001.
Certification applies only
when the complete
system is listed
with ARI.
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SECTION I: GENERAL
The outdoor units are designed to be connected to a matching indoor
coil with sweat connect lines. Sweat connect units are factory charged
with refrigerant for a matching indoor coil plus 15 feet of field supplied
lines.
Matching indoor coils are available with a thermal expansion valve or
an orifice liquid feed sized for the most common usage. The orifice size
and/or refrigerant charge may need to be changed for some indoor-out-
door unit combinations, elevation differences or total line lengths. Refer
to Application Data covering “General Piping Recommendations and
Refrigerant Line Length” (Part Number 036-61920-001).
SECTION II: SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION.
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury
.
WARNING indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury
.
CAUTION indicates a potentially hazardous situation, which, if not
avoided may result in minor or moderate injury
. It is also used to
alert against unsafe practices and hazards involving only property dam-
age
Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service or mainte-
nance can cause injury or property damage. Refer to this manual
for assistance or for additional information, consult a qualified con-
tractor, installer or service agency.
This product must be installed in strict compliance with the
enclosed installation instructions and any applicable local, state,
and national codes including, but not limited to building, electrical,
and mechanical codes.
TABLE OF CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATIONS REQUIRING TXV . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
EVACUATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
SYSTEM CHARGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
SYSTEM START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
LIST OF TABLES
Superheat Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 R-22 Temperature and Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
LIST OF FIGURES
Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Tubing Hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Underground Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Heat Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Typical Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Typical Air Handler Thermostat Wiring . . . . . . . . . . . . . . . . . . . . . . . . .6
Typical Furnace Thermostat Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Typical Field Wiring (Air Handler / Electrical Heat) . . . . . . . . . . . . . . . .6
CFM Selection Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
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York 12 SEER - CMA SERIES Specifications

General IconGeneral
BrandYork
Model12 SEER - CMA SERIES
CategoryAir Conditioner
LanguageEnglish

Summary

SECTION I: GENERAL

SECTION II: SAFETY

SECTION III: UNIT INSTALLATION

LOCATION

Site selection criteria for unit placement, considering limitations and clearances.

ADD-ON REPLACEMENT/RETROFIT

Procedures for unit replacement or addition, including component requirements.

GROUND INSTALLATION

Guidelines for ground-level unit installation on a solid, stable base.

ROOF INSTALLATION

Requirements for roof installation, emphasizing structural support and sound isolation.

UNIT PLACEMENT

Instructions for positioning the unit on its base after unpacking and inspection.

LIQUID LINE FILTER-DRIER

Description of the liquid line filter-drier's location and function.

PIPING CONNECTIONS

Guidelines for connecting the outdoor unit to the indoor coil using copper tubing.

PRECAUTIONS DURING LINE INSTALLATION

Safety precautions and best practices for installing refrigerant lines.

ORIFICE SELECTION (ON SWEAT FIT COILS)

Procedure for selecting and installing the correct orifice in the indoor coil for proper operation.

PRECAUTIONS DURING BRAZING OF LINES

Safety measures and techniques for brazing refrigerant line connections.

PRECAUTIONS DURING BRAZING SERVICE VALVE

Specific safety steps to prevent damage when brazing near service valves.

SECTION IV: INSTALLATIONS REQUIRING TXV

SECTION V: ELECTRICAL CONNECTIONS

GENERAL INFORMATION & GROUNDING

Electrical supply checks, wire sizing, and proper grounding requirements.

FIELD CONNECTIONS POWER WIRING

Steps for installing disconnect switches and field power wiring.

FIELD CONNECTIONS CONTROL WIRING

Instructions for routing and connecting low voltage control wiring and thermostats.

DEHUMIDIFICATION CONTROL

Information on installing and utilizing a dehumidification control accessory.

CFM SELECTION BOARD SETTINGS

How to set jumpers on the CFM selection board for proper airflow.

SECTION VI: EVACUATION

SECTION VII: SYSTEM CHARGE

Measurement Method

Methods for accurate measurement and addition of refrigerant to the system.

Superheat Charging Method

Procedure for charging the system using superheat measurement techniques.

SECTION VIII: SYSTEM START-UP

ENERGIZE CRANKCASE HEATER

Instructions for energizing the crankcase heater prior to compressor start-up.

INDICATIONS OF PROPER OPERATION

How to identify normal operation during cooling and fan modes.

Instructing the Owner

Guidance for installers on instructing owners regarding operation and maintenance.

Maintenance

Recommendations for routine maintenance of the unit and its components.

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