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York PREDATOR 120 User Manual

York PREDATOR 120
44 pages
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INSTALLATION
MANUAL
CAUTION: READ ALL SAFETY GUIDES BEFORE YOU
BEGIN TO INSTALL YOUR UNIT.
SAVE THIS MANUAL
SINGLE PACKAGE AIR CONDITIONERS AND
SINGLE PACKAGE ELECTRIC UNITS
DM090, 120 and 150
7-1/2 TO 12-1/2 TON
(380V, 3 Phase, 60 HZ)
035-17311-002-A-0803
®
NOTES, CAUTIONS AND WARNINGS
The installer should pay particular attention to the words:
NOTE, CAUTION, and WARNING. Notes
are intended to
clarify or make the installation easier. Cautions
are given
to prevent equipment damage. Warnings
are given to alert
installer that personal injury and/or equipment damage
may result if installation procedure is not handled properly.
CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . .5
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
REFERENCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
APPROVALS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
START-UP (COOLING). . . . . . . . . . . . . . . . . . . . . . . . . .37
NORMAL MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . .39
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . .39
See following pages for a complete Table of Contents.

Table of Contents

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York PREDATOR 120 Specifications

General IconGeneral
Cooling Capacity12000 BTU/h
RefrigerantR410A
Noise Level (Indoor)38 dB(A)
TypeSplit
Power Supply220-240V, 50Hz
Operating Temperature (Cooling)18°C to 43°C

Summary

General Information

Safety Considerations

Installation and servicing of AC equipment can be hazardous due to system pressure, moving parts.

Inspection

Inspect unit for damage during transit. Note damage on carrier's freight bill.

Reference

Lists additional information available in reference forms and ordering information.

Approvals

Details CSA certifications for unit installation and use.

Unit Nomenclature

Installation

Installation Safety Information

Read instructions before installation. Unit is for outdoor combination heating/cooling.

Preceding Installation

Steps to take before installing the unit, like removing shipping brackets.

Limitations

Units must be installed according to NEC, local building codes, and ACCA methods.

Location

Guidelines for selecting a suitable installation location for the units.

Rigging and Handling

Instructions for safely rigging and handling the unit.

Clearances

Required clearances for proper operation, servicing, and ventilation.

Ductwork and Components

Ductwork

Ductwork design and sizing according to ACCA, ASHRAE, SMACNA standards.

Duct Covers

Instructions for handling and installing duct covers for side and bottom openings.

Condensate Drain

Details on condensate drain reversibility, connection, and protection from freezing.

Compressors

Information on compressor mounting and precautions.

Filters

Information on filter types, installation, and maintenance.

Wiring and Electrical

Thermostat Wiring

Guidelines for thermostat location and wiring connections.

Power and Control Wiring

Requirements for field wiring, fuses, disconnects, and grounding.

Power Wiring Detail

Details on factory wiring, voltage, and power wiring entry points.

Options and Accessories

Electric Heat Accessories

Information on electric heaters as field installed accessories.

Electric Heat Option

Details on factory-installed electric heaters and power supply.

Motorized Outdoor Damper

Information on Motorized Outdoor Damper as factory or field installed option.

Economizer and Power Exhaust

Economizer

Information on factory and field installed economizer options.

Power Exhaust

Information on factory and field installed power exhaust accessories.

Rain Hood

Details on hood components and their packaging.

Set Point Adjustments

Minimum Position Adjustment

Procedure for adjusting the minimum position of the economizer damper.

Enthalpy Set Point Adjustment

Procedure for setting the enthalpy set point for economizer control.

Power Exhaust Damper Set Point

Setting the power exhaust damper position based on need.

Indoor Air Quality AQ

Configuration for Indoor Air Quality (IAQ) sensor input.

Blower System Checks

Phasing

Checking compressor and blower rotation for correct phasing.

Blower Rotation

Checking supply air blower rotation and identifying phasing issues.

Belt Tension

Procedure for adjusting belt tension using a tension checker.

Air Balance and Drive Adjustment

Air Balance

Balancing air distribution throughout the conditioned space.

Checking Air Quantity

Procedures to check and adjust airflow for proper unit operation.

Supply Air Drive Adjustment

How to adjust blower speed using the variable pitch motor sheave.

Operation Sequences

Sequence of Operations Overview

Overview of how the thermostat, UCB, and components interact for cooling.

Continuous Blower Operation

How the blower operates continuously with the thermostat fan switch set to ON.

Intermittent Blower Operation

How the blower operates with fan switch in AUTO or HEAT settings.

No Outdoor Air Cooling Sequence

Cooling sequence for units without outdoor air options.

Economizer Cooling Sequences

Cooling sequences for units with economizer options.

Motorized Outdoor Air Dampers Operation

Operation of motorized outdoor air dampers.

Cooling Operation Errors and Safety

High-Pressure Limit Switch Errors

High-pressure limit switch operation and error handling.

Low-Pressure Limit Switch Errors

Low-pressure limit switch operation and error handling.

Freezestat Errors

Freezestat operation and error handling during cooling.

Low Ambient Cooling Mode

How the unit operates in low ambient cooling mode.

Safety Controls Monitoring

Monitoring of safety controls like freezestats and pressure switches.

Compressor Protection

Compressor protection features and Anti-Short Cycle Delay (ASCD).

Cooling Flash Codes

UCB flash codes for system errors and their descriptions.

Cooling Reset Procedure

How to reset cooling system errors or flash codes.

Electric Heating Operations

Electric Heating Sequence of Operations

Describes the sequence of operation for the electric heat section.

Electric Heating Operation Errors

Monitors electric heat operation and safety controls.

Electric Heating Flash Codes

UCB flash codes for electric heating errors.

Electric Heating Reset Procedure

How to reset electric heating errors or flash codes.

Electric Heat Anticipator Setpoints

Importance and setting of electric heat anticipator setpoints.

Start-Up and Charging Procedures

Start-Up (Cooling) Checklist

Checklist of tasks to perform before starting the unit for cooling.

Operating Instructions

Instructions for operating the unit for cooling.

Post Start Check List

Checklist of tasks to perform after starting the unit for cooling.

Charging the Unit

Method and data for charging the unit using superheat.

Maintenance and Troubleshooting

Normal Maintenance

Routine maintenance tasks including filter changes and coil cleaning.

Troubleshooting Overview

Guidance for troubleshooting components and electrical issues.

Predator® Flash Codes

Explanation of UCB flash codes for troubleshooting.

Cooling Troubleshooting Guide

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