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York YCAS0160 - User Manual

York YCAS0160
168 pages
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INSTALLATION, OPERATION & MAINTENANCE
AIR-COOLED SCREW LIQUID CHILLERS
Supersedes: 201.18-NM1 (1298)
Form 201.18-NM1 (102)
YCAS AIR-COOLED SCREW LIQUID CHILLERS
YCAS0130 through YCAS0230
YCAS 2 SYSTEM EPROM 031-01798-001 (STANDARD, BRINE & METRIC MODELS COMBINED)
28971AR

Table of Contents

Questions and Answers:

York YCAS0160 Specifications

General IconGeneral
Cooling Capacity160 Tons
Compressor TypeScrew
RefrigerantR-134a
Voltage460V
Phase3
Frequency60 Hz

Summary

GENERAL CHILLER INFORMATION & SAFETY

SAFETY

Outlines safety standards and codes the YCAS chillers comply with.

EMERGENCY SHUTDOWN

Describes how to perform an emergency shutdown using stop switches and circuit breakers.

PRODUCT DESCRIPTION

Motor Current Protection

Explains how the microprocessor protects the motor from high and low current conditions.

INSTALLATION

ELECTRICAL CONNECTION

Provides crucial recommendations for safe and satisfactory electrical connection to prevent harm or damage.

COMMISSIONING

FIRST TIME START-UP

Provides a step-by-step guide for the initial start-up of the chiller unit.

CHECKING SUBCOOLING AND SUPERHEAT

Provides procedures for checking subcooling and superheat levels for system optimization.

OPERATION

START-UP

Guides on checking power supplies, valves, and system switches before starting the unit.

TECHNICAL DATA

OPERATING LIMITATIONS - ENGLISH UNITS

Specifies the operating limits for chilled liquid temperature, water side pressure, and refrigerant side pressure.

ELECTRICAL DATA

ELECTRICAL NOTES

Provides important notes and legends related to electrical data tables and wiring.

SYSTEM STARTUP CHECKLIST

Panel Checks

Guides on checks to be performed on the control panel after applying power.

INITIAL START-UP

Details the steps for placing the chiller into operation after programming and checks are complete.

STATUS KEY: GENERAL STATUS MESSAGES & FAULT WARNINGS

Low Motor Current Cutout; Motor Protector (Hi Motor Winding Temp Cutout); Mechanical High Pressure Cutout;External Motor Overload

Covers motor protection features including low current, high winding temp, high pressure, and external overload.

SETPOINTS KEYS & CHILLED LIQUID CONTROL

Compressor Starting & Loading Sequence

Describes the sequence for starting and loading compressors to meet cooling demand.

Loading Limiting

Details how loading is limited by anticipatory capabilities to prevent safety threshold breaches.

PROGRAM KEY

High Discharge Pressure Cutout

Explains the function of the discharge pressure cutout as a backup safety.

Low Suction Pressure Cutout

Protects the evaporator from ice buildup by monitoring suction pressure against a programmable limit.

CONDENSER FAN CONTROL

8.4 CONDENSER FAN CONTROL

Details condenser fan control logic based on Discharge Pressure (DP) and Outside Ambient Temperature (OAT).

MAINTENANCE

Daily Maintenance

Outlines daily checks to be performed by the operator/customer for basic unit upkeep.

Compressor oil level

Explains how to check the compressor oil level in sight glasses during full and part load operation.

Scheduled Maintenance

Details periodic maintenance operations to be performed by a qualified Service Engineer.

TROUBLESHOOTING

COMPETENT PERSONS TROUBLESHOOTING GUIDE

A guide to troubleshoot common problems, their possible causes, and recommended actions.

LIMITED WARRANTY APPLIED SYSTEMS

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