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York YCWL0177SE User Manual

York YCWL0177SE
188 pages
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YCWL0056 - 0198
WATER-COOLED LIQUID CHILLERS
STYLE A (60 HZ)
50 - 200 TONS
175KW THROUGH 700KW
INSTALLATION, OPERATION, MAINTENANCE
WATER-COOLED LIQUID CHILLERS
HERMETIC SCROLL
Supersedes: 201.26-NM1 (617)
Form 201.26-NM1 (118)
035-21965-101
R410A
Products are produced at a
f a c ilit y whose q u a l ity-
management sys tems are
ISO9001 certified.
Issue Date:
January 19, 2018

Table of Contents

Questions and Answers:

York YCWL0177SE Specifications

General IconGeneral
BrandYork
ModelYCWL0177SE
CategoryChiller
LanguageEnglish

Summary

SECTION 1 – GENERAL CHILLER INFORMATION AND SAFETY

SAFETY

Covers standards for safety and responsibility for personnel safety.

MISUSE OF EQUIPMENT

Electrical

Unit must be grounded; servicing requires power isolation by trained personnel.

SECTION 2 – PRODUCT DESCRIPTION

MICROPROCESSOR CONTROL CENTER

Describes the control center, its components, display, keypad, and functions.

Programmable setpoints

Lists various programmable setpoints for unit operation and control.

Unit Safeties

Lists safeties causing auto shutdown and requiring automatic reset.

PRODUCT IDENTIFICATION NUMBER (PIN)

SECTION 4 – INSTALLATION

INSTALLATION CHECKLIST

Checklist of essential items to verify before placing units in operation.

PIPEWORK CONNECTION

Recommendations for satisfactory operation and to avoid unit damage or warranty invalidation.

General Requirements

General guidelines for piping to ensure performance and avoid damage.

ELECTRICAL CONNECTION

FIELD WIRING

Field wiring must comply with NEC and local codes; avoid modifying unit controls.

CONTROL PANEL WIRING

Guidelines for wiring to the control panel terminal block, using screened cable.

POWER WIRING

All electrical wiring must comply with local regulations and use properly sized cables.

Units with Single-Point Power Supply Wiring

Requirements for single-point power supply connection, including protection.

Units with Multi Point Power Supply Wiring

Requirements for multi-point power supply connection with circuit breakers.

HIGH PRESSURE CUTOUT

Operation of high pressure cutouts on 60 Hz and 50 Hz chillers.

CONTROL WIRING

Wiring diagrams for control circuits, including terminal connections.

SECTION 5 – TECHNICAL DATA

OPERATIONAL LIMITATIONS

Defines absolute voltage limitations and maximum cooler flow to prevent compressor or cooler damage.

Voltage Limitations

Absolute voltage limitations that must not be exceeded to prevent serious compressor damage.

SINGLE POINT ELECTRICAL DATA

Standard Efficiency Without External Compressor Overloads

Table detailing electrical data for standard efficiency units without external overloads.

SINGLE POINT ELECTRICAL DATA (CONT’D)

High Efficiency Without External Compressor Overloads

Table detailing electrical data for high efficiency units without external overloads.

DUAL POINT ELECTRICAL DATA

With External Compressor Overloads

Table detailing dual point electrical data with external compressor overloads.

ELECTRICAL DATA

ELEMENTARY WIRING DIAGRAM

CONTROL CIRCUIT, 4 COMPRESSOR

Diagram illustrating the control circuit for a 4-compressor unit.

CONTROL CIRCUIT, 5 AND 6 COMPRESSOR

Diagram illustrating the control circuit for 5 and 6-compressor units.

POWER CIRCUIT, 4 COMPRESSOR, WITH NON FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER

Diagram of the power circuit for 4-compressor units with specific disconnect options.

POWER CIRCUIT, 4 COMPRESSOR, WITH CIRCUIT BREAKER

Diagram of the power circuit for 4-compressor units with a circuit breaker.

POWER CIRCUIT, 5 AND 6 COMPRESSOR

Diagram of the power circuit for 5 and 6-compressor units.

POWER CIRCUIT, 6 COMPRESSOR

Diagram of the power circuit for 6-compressor units.

CONNECTION WIRING DIAGRAM

CONNECTION WIRING DIAGRAM, 4 COMPRESSOR

Diagram showing the connection wiring for a 4-compressor unit.

CONNECTION WIRING DIAGRAM, 4 COMPRESSOR (CONT’D)

Continuation of the connection wiring diagram for a 4-compressor unit.

CONNECTION WIRING DIAGRAM, 5 AND 6 COMPRESSOR

Diagram showing the connection wiring for 5 and 6-compressor units.

CONNECTION WIRING DIAGRAM, 6 COMPRESSOR

Diagram showing the connection wiring for a 6-compressor unit.

ELEMENTARY WIRING DIAGRAM DETAILS

ELEMENTARY WIRING DIAGRAM DETAILS, 4 COMPRESSOR

Detailed diagram of the elementary wiring for a 4-compressor unit.

ELEMENTARY WIRING DIAGRAM DETAILS, 5 AND 6 COMPRESSOR

Detailed diagram of the elementary wiring for 5 and 6-compressor units.

ELEMENTARY WIRING DIAGRAM, EEV CONTROLLER, 4 AND 6 COMPRESSOR

Diagram of the elementary wiring for EEV controller on 4 and 6-compressor units.

ISOLATOR SELECTION DATA

INSTALLATION OF 1” DEFLECTION MOUNTS

SECTION 6 – COMMISSIONING

PREPARATION – POWER OFF

Initial checks to be performed with the unit power switched OFF.

Refrigerant Charge

Procedures for checking refrigerant pressure, leak testing, and evacuation.

Power Connections

Verifying correct connection and tightness of power cables.

Grounding

Verifying the unit's protective ground terminal connections.

Supply Voltage

Verifying site voltage supply matches unit requirements and limits.

STARTUP CHECKLIST

A. CHECKING THE SYSTEM PRIOR TO INITIAL START (NO POWER)

Initial system checks before applying power.

Unit Checks

Specific unit checks for damage, piping, leaks, valves, oil level, and pumps.

C. POWER CHECKS (POWER ON - UNIT SWITCHED OFF)

3. Program/verify the Cooling Setpoints...

Programming and verifying cooling setpoints, program setpoints, and unit options.

5. Prior to this step, turn system 2 OFF...

Checking compressor rotation by monitoring pressures during startup.

6. Turn system 1 OFF and system 2 ON...

Checking compressor rotation for system 2 after turning system 1 OFF.

D. CHECKING SUPERHEAT AND SUBCOOLING

1. Record the liquid line pressure...

Record liquid line pressure, temperature, and subcooling for each system.

2. Record the suction temperature...

Record suction temperature, pressure, saturation temperature, and superheat.

E. LEAK CHECKING

Performing leak checks on compressors, fittings, and piping.

SECTION 7 – UNIT CONTROLS

IPU II and I/O Boards

Description of the IPU II and I/O boards, their functions, and communication.

STATUS KEY

Unit Status

Explains various unit status messages displayed on the screen.

S Y S 1 D S C H L I M I T I N G...

Indicates discharge pressure limiting is in effect.

S Y S 1 S U C T L I M I T I N G...

Indicates suction pressure limiting is in effect.

S Y S 1 L O W S U C T P R E S S...

S Y S 1 M P / H P C O F A U L T...

Indicates motor protector or high pressure cutout fault has occurred.

System Safeties

Faults causing individual systems to shut down and their reset behavior.

U N I T F A U L T : L O W A M B I E N T T E M P

U N I T F A U L T : L O W L I Q U I D T E M P

Unit safety indicating low leaving chilled liquid temperature.

U N I T F A U L T : 1 1 5 V A C U N D E R V O L T A G E

U N I T F A U L T : H I G H M T R C U R R

Unit fault indicating high motor current when current feedback is used.

STATUS KEY MESSAGES

Fault Messages

Categorizes status messages as faults, including system safeties and warnings.

Unit Safeties & Warning Messages

Lists unit safeties and warning messages like low ambient and low liquid temperature.

DISPLAY/PRINT KEYS

S Y S X S P = 7 2 . 1 P S I G...

U N I T A M P S = 5 4 . 0...

Oper Data Quick Reference List

Print Key

History Printout

ENTRY KEYS

SETPOINTS KEYS

Cooling Setpoints

Accesses and programs cooling setpoints for leaving or return chilled liquid.

Return Chilled Liquid Control

Program Key

DISCHARGE PRESSURE CUTOUT = 570 PSIG

Displays and allows setting the discharge pressure cutout for system shutdown.

SUCTION PRESSURE CUTOUT = 80.0 PSIG

Displays and allows setting the suction pressure cutout to prevent evaporator freeze-up.

LOW AMBIENT TEMP CUTOUT = 25.0 °F

Displays and allows setting the low ambient temperature cutout for unit shutdown.

LEAVING LIQUID TEMP CUTOUT = 36.0 °F

Displays and allows setting the leaving liquid temperature cutout to prevent freeze-up.

Unit Trip Volts

TABLE 13 - SETPOINTS QUICK REFERENCE LIST

Cooling Setpoints Key

Accesses cooling setpoints for display and adjustment.

Schedule/Advance Day Key

Accesses and programs the daily and holiday schedule.

Program Mode

Accesses programmable parameters for system settings.

UNIT KEYS

Options Key

Navigates through and modifies user-programmable options.

Option 15 – Unit Type

Option 19 – Remote Temperature Reset

SECTION 8 – UNIT OPERATION

CAPACITY CONTROL

How the chiller initiates start sequence and regulates cooling based on temperature.

SUCTION PRESSURE LIMIT CONTROLS

Prevents units from reaching low-pressure cutout by limiting loading.

DISCHARGE PRESSURE LIMIT CONTROLS

Unloads systems before reaching safety limits due to high load or dirty coils.

LEAVING CHILLED LIQUID CONTROL

Controls leaving chilled liquid temperature to a desired setpoint within a cooling range.

LEAVING CHILLED LIQUID SYSTEM LEAD/ LAG AND COMPRESSOR SEQUENCING

Manages lead/lag systems and sequences compressors to equalize run hours and prevent short cycling.

RETURN CHILLED LIQUID CONTROL

Stages compressors based on return water temperature to match cooling load.

RETURN CHILLED LIQUID SYSTEM LEAD/ LAG AND COMPRESSOR SEQUENCING

Manages lead/lag systems and sequences compressors to equalize run hours.

LOAD LIMITING

Feature to prevent unit loading beyond desired value by limiting compressor operation.

SECTION 9 – SERVICE AND TROUBLESHOOTING

SERVICE MODE

Mode to enable/disable outputs, change configuration, and view inputs.

SERVICE MODE – CHILLER CONFIGURATION

Modifying chiller configuration like data logging, soft start, refrigerant, and expansion valve type.

CHECKING INPUTS AND OUTPUTS

Explains how to check digital inputs (ON/OFF) and analog inputs (varying DC signals).

MICROBOARD LAYOUT

Digital Inputs

Explains digital input voltage references and connections.

Liquid and Refrigerant Sensor Test Points

Analog Inputs – Pressure

Digital Outputs

PRINTING A REPORT

TROUBLESHOOTING

SECTION 10 – MAINTENANCE

COMPRESSORS

Maintenance procedures for compressors, including oil level checks and analysis.

Oil Level check

How to check oil level in the compressor sight glass when running and at shutdown.

BACNET AND MODBUS DATA COMMUNICATIONS

Analog Write Points

Yorktalk 2 Communications

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