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York YCAE065 User Manual

York YCAE065
62 pages
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AIR-COOLED MODULAR CHILLER AND
HEAT PUMP
INSTALLATION, COMMISSIONING,
OPERATION & MAINTENANCE
Supersedes: NOTHING
FORM NO.: 6U6H-B01C-NB-EN
YCAE065/100/130-X
AIR-COOLED MODULAR CHILLER AND HEAT PUMP
50Hz
R410A
Issue Date:
October 31, 2018
Cooke Industries - Phone: +64 9 579 2185 Email: sales@cookeindustries.co.nz Web: www.cookeindustries.co.nz
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York YCAE065 Specifications

General IconGeneral
Refrigerant TypeHFC
Energy Efficiency Ratio (EER)10.5
Tonnage65 tons
Cooling Capacity780, 000 BTU/hr
Voltage460V

Summary

GENERAL SAFETY GUIDELINES

SAFETY SYMBOLS AND PRECAUTIONS

Symbols used to alert readers to specific situations and hazards.

DOCUMENT CHANGEABILITY AND NOMENCLATURE

ASSOCIATED LITERATURE AND MODEL INFO

Lists related manuals and explains model applicability.

BASIC UNIT NOMENCLATURE

Defines the naming convention for unit models and their components.

SECTION 1 – GENERAL INFORMATION AND SAFETY

INTRODUCTION AND WARRANTY

Overview of YCAE units, design standards, and warranty details.

SAFETY AND MISUSE OF EQUIPMENT

Covers safety, responsibility, misuse, access hazards, and cleaning precautions.

SECTION 2 – PRODUCT DESCRIPTION

INTRODUCTION AND SYSTEM OVERVIEW

Describes YCAE units, applications, and key components.

CONDENSER, FANS, AND POWER PANEL

Details the electrical panel, condensers, fans, AC motors, and optional accessories.

ACCESSORIES AND OPTIONS

Lists optional features like HMI, isolators, sensors, and communication cards.

SECTION 3 – HANDLING AND STORAGE

RIGGING, LIFTING, AND DELIVERY SAFETY

Safety for rigging, lifting, delivery, and storage precautions.

OPERATING CONDITIONS AND INSPECTION

Specifies temperature ranges, storage, and inspection procedures.

FORKLIFT HANDLING AND STORAGE

Recommendations for moving the unit and storage guidelines.

SECTION 4 – INSTALLATION

INSTALLATION SAFETY AND CHECKLIST

Critical safety warnings and pre-operation checks for installation.

LOCATION, CLEARANCES, AND FOUNDATION

Guidance on site selection, clearances, foundations, and climate considerations.

PIPING AND PIPEWORK ARRANGEMENT

Chilled liquid piping, pipework arrangement, and isolator details.

WIRING REQUIREMENTS AND FUNCTIONS

Instructions for field wiring, power supply, control wiring, and specific functions.

POWER SUPPLY AND CONTROL WIRING

ELECTRICAL DATA AND DIAGRAMS

Electrical specifications and wiring diagrams for power supply connections.

COMMUNICATION WIRING AND CABLES

Details for wire controller, Optiview LT, and communication cable requirements.

EXTERNAL INTERLOCK AND PUMP CONTROL

Information on external interlocks, water pump control, and signal voltage.

TECHNICAL DATA AND SETTINGS

PHYSICAL AND ELECTRICAL DATA

Tables of physical and electrical specifications for YCAE models.

DIP SWITCH SETTINGS

Configuration of microboard and wire controller DIP switches for model and address.

DIMENSIONS AND CLEARANCES

Unit dimensions and recommended installation clearances.

SECTION 6 – COMMISSIONING

COMMISSIONING PROCEDURE AND PREPARATION

Guidelines for commissioning, pre-checks, and power management.

UNIT OPERATING SEQUENCE

Step-by-step description of the unit's operating sequence after power application.

SECTION 7 – WIRE CONTROLLER OPERATION

INTERFACE AND BASIC OPERATIONS

Controller interface, start/stop, modes, and setpoint adjustments.

ADVANCED CONTROLLER FUNCTIONS

Schedule timer, parameter setting, fault diagnosis, and other features.

SECTION 8 – MAINTENANCE

COMPONENT MAINTENANCE AND INSPECTION

Maintenance for compressors, coils, fans, and overall unit inspection.

EXPANSION TANK CHECK

Procedure for checking the expansion tank pre-charge annually.

MODBUS PROTOCOL AND SYSTEM PARAMETERS

MODBUS DEFINITIONS AND REGISTERS

Data flow, protocol, and register mapping for ModBus communication.

SYSTEM SETTINGS AND PARAMETERS

Chiller control settings, system status, faults, and unit parameters.

FAULT DEFINITIONS AND TRANSDUCER DIAGRAMS

FAULT CODE TABLES

Detailed definitions of fault codes across multiple fault words.

PRESSURE TRANSDUCER CHARACTERISTICS

Diagrams showing pressure vs. transducer output voltage.

R410A PRESSURE TEMPERATURE CHART

PRESSURE-TEMPERATURE DATA TABLES

Tables listing R410A gauge pressure, temperature, and transducer output.

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