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York YCAE065X - User Manual

York YCAE065X
72 pages
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AIR
COOLEDMODULARCHILLER
ANDHEATPUMP


YCAE065/100/130X
AIRCOOLEDMODULARCHILLERANDHEATPUMP
50Hz
NSTALLATION,COMMISSIONING,
OPERATION&MAINTENANCE
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York YCAE065X Specifications

General IconGeneral
BrandYork
ModelYCAE065X
CategoryChiller
LanguageEnglish

Summary

SECTION 1 - GENERAL INFORMATION AND SAFETY

INTRODUCTION

Provides an overview of the chiller and heat pump unit.

WARRANTY INFORMATION

Details the warranty coverage, terms, and conditions for the YORK equipment.

SAFETY GUIDELINES AND HAZARDS

Covers general safety rules, responsibilities, and potential hazards like electrical, pressure, and heat.

MISUSE OF EQUIPMENT

Outlines improper usage, structural support requirements, and mechanical strength considerations.

SECTION 2 - PRODUCT DESCRIPTION

PRODUCT INTRODUCTION

Introduces the YORK Air-Cooled Modular Chiller and Heat Pump for AC applications.

GENERAL SYSTEM COMPONENTS

Describes key components like compressors, refrigerant circuits, and evaporators.

POWER PANEL

Details the power panel and its components for electrical connections.

ACCESSORIES AND OPTIONS

Lists optional features and accessories like HMI, sensors, and communication cards.

SECTION 3 - HANDLING AND STORAGE

LIFTING AND RIGGING PROCEDURES

Procedures and considerations for safe rigging and lifting of the unit.

DELIVERY, INSPECTION, AND STORAGE

Procedures for unit delivery, inspection, storage conditions, and forklift movement.

SECTION 4 - INSTALLATION

INSTALLATION PREPARATION

Pre-installation checks, unit handling, and inspection procedures.

SITE SELECTION AND CLEARANCES

Site selection criteria, required clearances, foundation types, and environmental considerations.

COMPONENT INSTALLATION

Procedures for installing isolators, mounting compressors, and connecting chilled liquid piping.

PIPING AND WATER SYSTEM

Details on chilled liquid piping, pipework, buffer tanks, and water quality requirements.

SECTION 5 - TECHNICAL DATA

PHYSICAL DATA

Specifications for unit dimensions, weight, capacity, and component details.

ELECTRICAL DATA

Electrical specifications including power supply, MCC, breaker size, and cable requirements.

WIRING DIAGRAMS

Diagrams for power supply connection, modular power, control, and communication wiring.

SECTION 6 - COMMISSIONING

COMMISSIONING PROCEDURE

Steps for commissioning, including preparation and checks before power application.

UNIT OPERATING SEQUENCE

Detailed sequence of unit operation upon power application and compressor start.

SECTION 7 - WIRE CONTROLLER OPERATION

INTERFACE AND BASIC OPERATIONS

Overview of the wire controller interface, its areas, and basic start/stop functions.

ADVANCED OPERATIONS

Setting date/time, schedule timers, parameters, and fault diagnosis via the controller.

SECTION 8 - OPTIVIEW LT OPERATION

INTRODUCTION AND INTERFACE

Introduction to the Optiview LT HMI and description of its main interface layout.

ACCESS LEVELS AND PRIVILEGE MANAGEMENT

Details on user access levels and how to manage privileges using passwords.

SYSTEM SETPOINTS AND UNIT SELECTION

Setting system parameters and viewing status of different units in a network.

SYSTEM AND UNIT PARAMETERS

Comprehensive list of system and unit parameters for configuration and monitoring.

SECTION 9 - MAINTENANCE

MAINTENANCE OVERVIEW AND COMPRESSORS

General maintenance importance and specific procedures for compressor oil and service.

COIL AND FAN MOTOR MAINTENANCE

Procedures for cleaning condenser coils and maintenance of fan motors.

UNIT INSPECTION AND EXPANSION TANK

Guidelines for periodic unit inspection and annual checks of the expansion tank.

MODBUS PROTOCOL AND SYSTEM CONFIGURATION

MODBUS PROTOCOL DEFINITIONS

Defines Modbus protocol items, data flow, master-slave roles, and register mapping.

SYSTEM SETPOINTS AND PARAMETERS

Lists and explains system setpoints and parameters for unit operation and configuration.

UNIT PARAMETERS AND FAULT DEFINITIONS

UNIT PARAMETERS

Details various unit parameters, their function codes, register addresses, and notes.

FAULT DEFINITIONS

Comprehensive list of fault codes, their descriptions, notes, and classification.

TECHNICAL DIAGRAMS AND CHARTS

PRESSURE TRANSDUCER DIAGRAMS

Diagrams illustrating the relationship between pressure and transducer output.

R410 A PRESSURE TEMPERATURE CHART

Chart showing R410A refrigerant pressure and temperature relationships.

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