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York YCAQ10 User Manual

York YCAQ10
100 pages
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INSTALLATION, OPER., MAINT.
PACKAGED LIQUID CHILLERS
AIR COOLED – RECIPROCATING HERMETIC
Supersedes: 150.40-NM25 (389)
Form 150.40-NM25 (597)
MODELS
YCAQ10, YCAM12, YCAK14, YCAI16, YCAG18, YCAR11, YCAN13,
YCAL15, YCAJ17 & YCAH19
STYLE D
YCAQ10 & YCAR11with following EPROMS:*
Standard Unit – GEII.4 Rev. 2
Brine Unit – GEII.4 BR Rev. 1
Metric Unit – GEII.4 M Rev. 1
YCAM12, YCAK14, YCAI16, YCAG18, YCAN13, YCAL15, YCAJ17, YCAH19 with following EPROMS:*
Standard Unit – GEII.5 Rev. 2
Brine Unit – GEII.5 BR Rev. 1
Metric Unit – GEII.5 M Rev. 1
*Must be used with 031-00805 Rev. C Micrologic Board.
BEFORE MAY 1, 1987 EFFECTIVE MAY 1, 1987 EFFECTIVE JAN., 1990
LCH130W YCWK11, YCWL12 YCWJ45PR0, YCWJ56PR0
LCH130A YCRK00, YCRL00 YCRJ45PO0, YCRJ56PO0
LCH150W YCWM13, YCWN14 YCWJ56RS0, YCWJ67RS0
LCH150A YCRM00, YCRN00 YCRJ56RO0, YCRJ67RO0
LCH175W YCWU19, YCWV20 YCWJ67TT0, YCWJ78TT0
LCH175A YCRU00, YCRV00 YCRJ67TO0, YCRJ78TO0
LCH200W YCWQ15, YCWR16 YCWJ77VU0, YCWJ88VU0
LCH200A YCRQ00, YCRR00 YCRJ77VO0, YCRJ88VO0
LCH230W YCWS17, YCWT18 YCWJ88XV0, YCWJ99XV0
LCH230A YCRS00, YCRT00 YCRJ88XO0, YCRJ99XO0
CROSS-REFERENCE CHART – NOMENCLATURE
00013TG
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York YCAQ10 Specifications

General IconGeneral
Capacity10 tons
Refrigerant TypeR-410A
Phase3
Compressor TypeScroll
TypeAir-cooled
Cooling Capacity120, 000 BTU/h
Sound Level72 dB

Summary

PACKAGED LIQUID CHILLERS

MODELS

Lists the YCA series models and their associated EPROMs.

CROSS-REFERENCE CHART - NOMENCLATURE

Maps old nomenclature to new nomenclature for various models.

NOMENCLATURE

UNIT NOMENCLATURE

Explains the coding system for unit model numbers.

COMPRESSOR NOMENCLATURE

Explains the coding system for compressor specifications.

GENERAL INFORMATION

CODE STATUS

States the codes the units are designed in accordance with.

OPERATING LIMITATIONS

Details minimum and maximum operating parameters for temp and air.

VOLTAGE LIMITATIONS TABLE

Lists voltage codes and their corresponding voltage limits.

DIMENSIONS

YCAQ10, YCAR11 DIMENSIONS

Provides dimensional drawings and specifications for YCAQ10 and YCAR11.

YCAM12-YCAH19 DIMENSIONS

Provides dimensional drawings and specifications for these models.

DIMENSION AND CLEARANCE NOTES

Explains clearances, connection sizes, and unit dimensions.

PHYSICAL DATA

COMPRESSOR AND REFRIGERANT DATA

Details compressor models, refrigerant charge, and circuit information.

CONDENSER AND COOLER SPECIFICATIONS

Provides details on condenser fans, cooler dimensions, and water volume.

SHIPPING AND OPERATING WEIGHTS

Lists shipping and operating weights for various models and fin types.

INSTALLATION

HANDLING AND INSPECTION

Covers unit handling, inspection for transit damage, and shipping.

FOUNDATION REQUIREMENTS

Details requirements for ground level and rooftop installations.

LOCATION CONSIDERATIONS

Advises on selecting the best location for unit placement.

OPTIONAL SPRING ISOLATORS

Explains the function and type of optional spring isolators.

ISOLATOR MOUNTING

MASON INDUSTRIES MOUNTING LOCATIONS

Provides mounting locations and sizes for Mason Industries isolators.

VIBRATION MOUNTING AND CONTROLS MOUNTING

Provides mounting locations and sizes for Vibration Mounting isolators.

COMPRESSOR MOUNTING

Details compressor mounting on isolator pads.

CHILLED LIQUID PIPING

GENERAL PIPING RECOMMENDATIONS

Covers general advice for chilled liquid piping installation.

ELECTRICAL WIRING CONSIDERATIONS

Outlines wiring requirements for operation and interlocks.

MULTIPLE UNIT INSTALLATIONS

Discusses requirements for multiple chiller installations.

UNIT CONTROLS & OPERATION

YCAQ10 AND YCAR11 (SINGLE CIRCUIT UNITS)

Details controls and operation for single circuit YCAQ10/YCAR11 models.

CONTROL POWER SUPPLY DATA

Provides data on control power supply requirements for various models.

WIRING DIAGRAM LEGEND

Explains symbols and abbreviations used in the wiring diagram.

SELECTING A DATA DISPLAY

SINGLE CIRCUIT UNITS OVERVIEW

Introduces data display selection for single circuit units.

DATA DISPLAY CODES

Lists codes for system parameters displayed on the control center.

FAULT CODES

Lists fault codes and their meanings for system diagnostics.

INTRODUCTION TO CONTROL SYSTEM COMPONENTS

MICRO LOGIC BOARD FUNCTION

Describes the Micro Logic Board as the primary controller.

CONTROL BOARDS (DIGITAL INPUT, COMBO, MOTOR CURRENT)

Details optional digital input, combo, and motor current boards.

OUTPUT AND PERMISSIVE COMPONENTS (RELAY OUTPUT, R.P. RELAY)

Explains the function of the relay output board and R.P. relay.

CONTROL PANEL DATA DISPLAY LETTER CODES

SINGLE CIRCUIT UNITS STATUS CODES

Explains letter codes indicating system status (Blank, A, c, d, E, F, H).

FAULT CODES AND SYSTEM SAFETIES

MEANING OF THE "F" DISPLAY

Explains how to interpret the "F" code for system faults.

MANUAL RESET FAULTS (3 Faults and Lockout)

F1 FAULT: LOW OR HIGH MOTOR CURRENT

Details the fault for motor current issues or HP cutout.

F2 FAULT: LOW OIL PRESSURE

Describes the fault for low oil pressure conditions.

F3 FAULT: LOW EVAPORATOR (SUCTION) PRESSURE

Explains the fault for low suction pressure.

F4 FAULT: HIGH DISCHARGE PRESSURE

Explains the fault for high discharge pressure.

F11 FAULT: LOW LEAVING WATER TEMPERATURE (LWT)

Explains the fault for low leaving water temperature.

AUTOMATIC RESET FAULTS

SHUTDOWN SAFETY CONTROLS

Details software safety controls with automatic restart.

F9 FAULT: HIGH AMBIENT TEMPERATURE (HAT)

Explains the fault for high ambient temperatures.

F10 FAULT: LOW AMBIENT TEMPERATURE (LAT)

Describes the fault for low ambient temperatures.

EMS/BAS/TIME CLOCK CONTROLS

REMOTE START/STOP FUNCTIONALITY

Details remote start/stop via BAS, EMS, or time clock.

OPTIONAL REMOTE TEMPERATURE SETPOINT RESET

Explains how to reset the temperature setpoint remotely.

START/STOP CONTROLS

UNIT START-UP SEQUENCE

Provides a simplified start-up sequence for chiller operation.

SYSTEM "ON/OFF" SWITCH FUNCTION

Explains the function of the manual unit power switch.

CHILLED WATER SETPOINT AND COOLING RANGE SELECTION

RWT CONTROL METHOD

Explains Return Water Temperature control and range selection.

OPTIONAL LWT CONTROL METHOD

Details the optional Leaving Water Temperature control method.

CHILLED WATER SETPOINT AND COOLING RANGE SELECTION (METRIC)

RETURN WATER TEMPERATURE CONTROL (METRIC)

Details RWT control and setpoint selection in metric units.

WATER COOLING RANGE CODE (METRIC)

Provides the metric codes for cooling range selection.

SYSTEM LOADING & UNLOADING

LWT CONTROL NOTES

Advises against LWT control for single circuit units due to cycling.

RWT CONTROL LOADING / UNLOADING

TYPICAL EXAMPLE (4 STAGES)

Illustrates a typical loading/unloading example for RWT control.

OPTIONAL 6, 7, OR 8 STAGES LOADING/UNLOADING

Illustrates loading/unloading for optional 6, 7, or 8 stages.

LWT CONTROL LOADING/UNLOADING

LOADING/UNLOADING STAGES BY COOLING RANGE

Details loading/unloading stages for LWT control based on cooling range.

MICRO LOGIC BOARD DIP SWITCH CONFIGURATION (STANDARD ENGLISH)

STANDARD ENGLISH EPROM CONFIGURATION

Details DIP switch settings for standard English EPROM.

MICRO LOGIC BOARD DIP SWITCH CONFIGURATION (METRIC)

METRIC EPROM CONFIGURATION

Details DIP switch settings for metric EPROM.

VERIFYING PROPER CUT-OUT SETPOINTS AND HOW TO ADJUST THEM IF NEEDED

LOW AMBIENT CUT-OUT ADJUSTMENT

Explains how to verify and adjust the low ambient cut-out.

LOW SUCTION PRESSURE CUT-OUT ADJUSTMENT

Explains how to verify and adjust the low suction pressure cut-out.

LOW WATER TEMPERATURE CUT-OUT ADJUSTMENT

Explains how to verify and adjust the low water temperature cut-out.

RELAY OUTPUT BOARD JUMPER CONFIGURATION

Specifies the required jumper positions for relay output boards.

SYSTEM START-UP AND OPERATION - UNIT CHECKS

Lists checks to perform before unit start-up.

PANEL CHECKS AND INITIAL START-UP

POWER VERIFICATION AND CRANKCASE HEATER

Covers checks for 3-phase and 115VAC power and crankcase heaters.

INITIAL START-UP SWITCH CONFIGURATION

Details panel switch settings for start-up, including setpoints and jumpers.

SUPERHEAT AND SUBCOOLING CHECK

Explains how to check superheat and subcooling for system charge.

OPERATING SEQUENCE

STANDARD FAN CYCLING

CONDENSER FAN LOCATIONS AND CONTROL

FAN LOCATIONS

Shows fan locations for different model series.

STANDARD FAN CONTROL MODIFICATION

Discusses modifying fan control for extreme conditions.

COMPRESSOR CAPACITY CONTROL MECHANISM

Explains how compressor capacity is controlled via oil pressure.

PREVENTIVE MAINTENANCE

DAILY MAINTENANCE CHECKS

Lists recommended daily checks for oil level, pressure, and superheat.

WEEKLY MAINTENANCE CHECKS

Lists recommended weekly checks, including oil color and refrigerant leaks.

ANNUAL MAINTENANCE PROCEDURES

Outlines annual maintenance tasks, including oil change and control checks.

TROUBLESHOOTING

GENERAL TROUBLESHOOTING GUIDELINES

Provides steps for effective troubleshooting and diagnosis.

TROUBLE-SHOOTING CHART

UNIT NOT OPERATING / "A" CODE DISPLAY

Lists causes and solutions for no display or "A" code errors.

F1 FAULT: MOTOR CURRENT ISSUES

Details causes and solutions for motor current faults.

F2 FAULT: LOW OIL PRESSURE

Lists causes and solutions for low oil pressure faults.

F3 FAULT: LOW PRESSURE ISSUES

Lists causes and solutions for low pressure faults.

F4 FAULT: HIGH DISCHARGE PRESSURE

Details causes and solutions for high discharge pressure faults.

F9 FAULT: HIGH AMBIENT TEMPERATURE

Explains causes and solutions for high ambient temperature faults.

F10 FAULT: LOW AMBIENT TEMPERATURE

Lists causes and solutions for low ambient temperature faults.

F11 FAULT: LOW WATER TEMPERATURE SHUTDOWN

Details causes and solutions for low water temperature shutdown.

LOW COMPRESSOR OIL LEVEL

Lists causes and solutions for low compressor oil level issues.

CRANKCASE HEATER FAILS TO ENERGIZE

Explains causes and solutions for crankcase heater not energizing.

COMPRESSOR WON'T LOAD

Details causes and solutions for compressor loading issues.

LACK OF COOLING EFFECT

Lists causes and solutions for insufficient cooling effect.

UNIT CONTROLS & OPERATION (DUAL CIRCUIT UNITS)

MODEL YCAM12 to YCAH19 (DUAL CIRCUIT)

Covers controls and operation for dual circuit YCA models.

MICROCOMPUTER CONTROL CENTER (DUAL CIRCUIT UNITS)

SELECTING A DATA DISPLAY

Explains how to select and display system parameters.

DATA DISPLAY CODES LIST

Lists the codes for parameters shown on the data display.

FAULT CODES LIST

Provides a list of fault codes and their descriptions.

CONTROL PANEL DATA DISPLAY LETTER CODES (DUAL CIRCUIT UNITS)

SYSTEM STATUS LETTER CODES

Explains letter codes indicating system status (Blank, A, c, d, E, F, H).

FAULT CODES AND SYSTEM SAFETIES (DUAL CIRCUIT UNITS)

MEANING OF THE "F" DISPLAY

Explains how to interpret the "F" code for system faults.

MANUAL RESET FAULTS (DUAL CIRCUIT UNITS)

F1/F5 FAULT: LOW OR HIGH MOTOR CURRENT

Details faults related to motor current or HP cutout for both systems.

F2/F6 FAULT: LOW OIL PRESSURE

Describes faults for low oil pressure in both systems.

F3/F7 FAULT: LOW EVAPORATOR (SUCTION) PRESSURE

Explains faults for low suction pressure in both systems.

F4/F8 FAULT: HIGH DISCHARGE PRESSURE

Details faults for high discharge pressure in both systems.

F11 FAULT: LOW LEAVING WATER TEMPERATURE (LWT)

Explains faults for low leaving water temperature in both systems.

AUTOMATIC RESET FAULTS (DUAL CIRCUIT UNITS)

SHUTDOWN SAFETY CONTROLS

Details software safety controls with automatic restart.

F9 FAULT: HIGH AMBIENT TEMPERATURE (HAT)

Explains faults for high ambient temperatures in both systems.

F10 FAULT: LOW AMBIENT TEMPERATURE (LAT)

Describes faults for low ambient temperatures in both systems.

EMS/BAS/TIME CLOCK CONTROLS (DUAL CIRCUIT UNITS)

REMOTE START/STOP FUNCTIONALITY

Details remote start/stop via BAS, EMS, or time clock for dual units.

OPTIONAL REMOTE SETPOINT RESET

STANDARD WATER DUTY SETPOINT

Explains remote setpoint reset for standard water duty.

BRINE/METRIC DUTY SETPOINT

Explains remote setpoint reset for brine/metric duty.

OPTIONAL REMOTE UNLOADING AND DEMAND LIMITING

ANNUNCIATION ALARM CONTACTS (OPTIONAL)

START/STOP AND LEAD/LAG CONTROLS (DUAL CIRCUIT UNITS)

UNIT START-UP SEQUENCE

Provides a simplified start-up sequence for dual circuit units.

SYSTEM "ON/OFF" SWITCHES

Explains the function of system 1 and 2 power switches.

SYS 1 LEAD/LAG SELECT SWITCH

Details the selection of system 1 as lead or lag compressor.

CHILLED WATER SETPOINT AND COOLING RANGE SELECTION (STANDARD ENGLISH)

RWT CONTROL METHOD

Explains Return Water Temperature control and range selection.

OPTIONAL LWT CONTROL METHOD

Details the optional Leaving Water Temperature control method.

CHILLED WATER SETPOINT AND COOLING RANGE SELECTION (METRIC)

RETURN WATER TEMPERATURE CONTROL (METRIC)

Details RWT control and setpoint selection in metric units.

WATER COOLING RANGE CODE (METRIC)

Provides the metric codes for cooling range selection.

LEAVING WATER TEMPERATURE (LWT) CONTROL

LWT CONTROL NOTES

Advises against LWT control for single circuit units due to cycling.

RWT CONTROL LOADING / UNLOADING (DUAL CIRCUIT UNITS)

TYPICAL EXAMPLE (4 STAGES)

Illustrates a typical loading/unloading example for RWT control.

OPTIONAL 6, 7, OR 8 STAGES LOADING/UNLOADING

Illustrates loading/unloading for optional 6, 7, or 8 stages.

LWT CONTROL LOADING/UNLOADING (DUAL CIRCUIT UNITS)

LOADING/UNLOADING STAGES BY COOLING RANGE

Details loading/unloading stages for LWT control based on cooling range.

MICRO LOGIC BOARD DIP SWITCH CONFIGURATION (STANDARD ENGLISH)

STANDARD ENGLISH EPROM CONFIGURATION

Details DIP switch settings for standard English EPROM.

MICRO LOGIC BOARD DIP SWITCH CONFIGURATION (METRIC)

METRIC EPROM CONFIGURATION

Details DIP switch settings for metric EPROM.

VERIFYING PROPER CUT-OUT SETPOINTS AND HOW TO ADJUST THEM IF NEEDED

LOW AMBIENT CUT-OUT ADJUSTMENT

Explains how to verify and adjust the low ambient cut-out.

LOW SUCTION PRESSURE CUT-OUT ADJUSTMENT

Explains how to verify and adjust the low suction pressure cut-out.

LOW WATER TEMPERATURE CUT-OUT ADJUSTMENT

Explains how to verify and adjust the low water temperature cut-out.

RELAY OUTPUT BOARD JUMPER CONFIGURATION

Specifies the required jumper positions for relay output boards.

SYSTEM START-UP AND OPERATION - UNIT CHECKS

Lists checks to perform before unit start-up.

OPERATING SEQUENCE (DUAL CIRCUIT UNITS)

STANDARD FAN CYCLING

CONDENSER FAN LOCATIONS AND CONTROL (DUAL CIRCUIT UNITS)

FAN LOCATIONS

Shows fan locations for different model series.

STANDARD FAN CONTROL MODIFICATION

Discusses modifying fan control for extreme conditions.

COMPRESSOR CAPACITY CONTROL MECHANISM

Explains how compressor capacity is controlled via oil pressure.

PREVENTIVE MAINTENANCE (DUAL CIRCUIT UNITS)

DAILY MAINTENANCE CHECKS

Lists recommended daily checks for oil level, pressure, and superheat.

WEEKLY MAINTENANCE CHECKS

Lists recommended weekly checks, including oil color and refrigerant leaks.

ANNUAL MAINTENANCE PROCEDURES

Outlines annual maintenance tasks, including oil change and control checks.

TROUBLESHOOTING (DUAL CIRCUIT UNITS)

GENERAL TROUBLESHOOTING GUIDELINES

Provides steps for effective troubleshooting and diagnosis.

TROUBLE-SHOOTING CHART

UNIT NOT OPERATING / "A" CODE DISPLAY

Lists causes and solutions for no display or "A" code errors.

F1/F5 FAULT: MOTOR CURRENT ISSUES

Details causes and solutions for motor current faults.

F2/F6 FAULT: LOW OIL PRESSURE

Lists causes and solutions for low oil pressure faults.

F3/F7 FAULT: LOW PRESSURE ISSUES

Lists causes and solutions for low pressure faults.

F4/F8 FAULT: HIGH DISCHARGE PRESSURE

Details causes and solutions for high discharge pressure faults.

F9 FAULT: HIGH AMBIENT TEMPERATURE

Explains causes and solutions for high ambient temperature faults.

F10 FAULT: LOW AMBIENT TEMPERATURE

Lists causes and solutions for low ambient temperature faults.

F11 FAULT: LOW WATER TEMPERATURE SHUTDOWN

Details causes and solutions for low water temperature shutdown.

LOW COMPRESSOR OIL LEVEL

Lists causes and solutions for low compressor oil level issues.

CRANKCASE HEATER FAILS TO ENERGIZE

Explains causes and solutions for crankcase heater not energizing.

COMPRESSOR WON'T LOAD

Details causes and solutions for compressor loading issues.

LACK OF COOLING EFFECT

Lists causes and solutions for insufficient cooling effect.

OPTIONS

REMOTE CONTROL AND MONITORING OPTIONS

Covers EMS/BAS/FAX, remote start/stop, and temp setpoint reset.

ACCESSORY OPTIONS

Details printer, alarm annunciator, and low ambient accessory options.

PRINTER OPTION

PRINTER INSTALLATION LIMITATIONS

Lists limitations for installing the printer option.

PRINTER OPTION ASSEMBLY AND WIRING

REQUIRED COMPONENTS AND ASSEMBLY

Lists required parts and assembly steps for the printer.

WIRING DIAGRAM FOR PRINTER CONNECTION

Details the wiring connections for the printer.

PRINTER CONFIGURATION AND OPERATION

PRINTER CONFIGURATION SETTINGS

Explains how to configure the printer switches.

OBTAINING A PRINT-OUT

Describes how to get a print-out from the panel or remotely.

WARRANTY INFORMATION FOR PRINTER

Outlines YORK's warranty for the printer option.

INITIATING A PRINT-OUT REMOTELY

Explains how to initiate a print-out remotely using a BAS option.

ANNUNCIATION ALARM (DUAL CIRCUIT UNITS)

0°F LOW AMBIENT ACCESSORY (DUAL CIRCUIT UNITS)

ACCESSORY GENERAL DESCRIPTION

Describes the purpose of the low ambient accessory.

ACCESSORY OPERATION PRINCIPLES

Explains how the low ambient kit reduces condenser capacity.

ACCESSORY COMPONENTS

Lists the physical changes made to the chiller for the kit.

FAN AND LOW AMBIENT SOLENOID CYCLING (DUAL CIRCUIT UNITS)

SERVICE BULLETINS

CONVERTING FAN CONTROL TO DISCHARGE PRESSURE

Details procedure to convert fan control from temp to discharge pressure.

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