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York YK Service Manual

York YK
24 pages
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MODEL YK (MODEL D & E)
CENTRIFUGAL LIQUID CHILLERS
SERVICE INSTRUCTIONS
VARIABLE SPEED
OIL PUMP DRIVE
Supersedes: Nothing
Form 160.52-M2 (899)
00130VIP

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York YK Specifications

General IconGeneral
ModelYK
TypeCentrifugal Chiller
RefrigerantR-134a
Frequency50/60 Hz
Compressor TypeCentrifugal
ApplicationCommercial and Industrial
Cooling Capacity Range400 to 2, 500 tons
Full Load Efficiency0.50 to 0.60 kW/ton
EfficiencyVaries by model (See specific model data)
Operating Temperature RangeVaries by model (See specific model data)

Summary

VSD Oil Pump General Information - Mod D Chillers

VSD Oil Pump Style Variations

Details variations in VSOP drive part numbers based on input voltage ranges.

VSD Oil Pump Drive Overview

Explains the function and components of the VSOP drive in Model "D" chillers.

Known Problems

Lists common issues encountered with early VSOP drive software and voltage disturbances.

Variable Speed Oil Pump Drive Operation - Model D Chiller

Microcomputer Control Center Operation

Describes how the Microcomputer Control Center manages oil pressure via the VSOP drive.

Automatic Speed Control

Manual Speed Control

Programming

Micro Board Changes

Standby Lubrication

Safety Shutdowns

High Oil Flow

Describes safety shutdown conditions related to high oil flow or low oil pressure.

Daytime-High Oil Flow

Specifies conditions for daytime high oil flow safety shutdown.

Oil Pump Operation After Power Failures

Explains how the oil pump operates after a power failure and system restart.

Diagnostic Software - Digital Outputs

Details manual control of VSOP drive outputs via diagnostic software.

Fault Indications From the VSOP Drive

Oil Pump Drive Status LED

Explains the meaning of the VSOP drive status LED colors and states.

VSOP Drive Okay Relay

Describes the function of the VSOP drive okay relay contacts for fault detection.

Auto Re-settable Shutdowns

Lists faults that cause auto-resetting shutdowns, like heatsink overtemp and undervoltage.

Non Auto Resettable Shutdowns

Overload

Explains overload shutdowns based on high output current over time.

Overvoltage

Details overvoltage conditions that cause VSOP drive faults and auto-restart.

Output line to line short

Describes faults caused by short circuits on the VSOP drive output.

Locked Rotor

Details faults occurring when the motor rotor is locked and does not rotate.

Troubleshooting Guide (Mod D Chillers)

Blown Input Fuses or the status LED is not lit.

Troubleshooting steps for blown fuses or an unlit status LED on the VSOP drive.

Control Center AUTOSTART, VSOP LED flashing RED.

Addresses issues when control center shows AUTOSTART and VSOP LED is flashing red.

Control Center AUTOSTART, VSOP LED constant RED.

Troubleshoots control center AUTOSTART with VSOP LED constantly red.

VSOP Drive Not Starting, Status LED Constant RED.

Diagnoses VSOP drive startup failure with a constant red LED.

Oil Pressure Regulation and Motor Rotation Issues

Oil Pressure Not Regulating to Setpoint

Troubleshooting steps when oil pressure does not regulate correctly in automatic mode.

VSOP Drive Daily Shutdown and Autostart

Addresses the issue of the VSOP drive shutting down and autostarting daily.

Reverse Oil Pump Motor Rotation

Steps to correct reverse rotation of the oil pump motor.

Drive Replacement Instructions

Most Frequently Asked Questions

Motor Rotation vs. Input Wiring

Explains why motor rotation doesn't change with input wiring modifications on the VSOP drive.

Oil Pressure Regulation Process

Details the process of oil pressure regulation using the programmed setpoint and VSOP drive speed.

50 Hz Installation - 60 Hz Operation

Explains how the VSOP drive can operate at 60 Hz on a 50 Hz installation.

SSS vs. VSOP Drive Differences

Differentiates between Solid State Starters (SSS) and VSOP drives in motor control.

Remote Keypad Unit

Operating Instructions

Provides instructions for using the Remote Keypad Unit with the VSOP drive.

Service Parts List

YK Mod E Chillers Only

VSD Oil Pump General Information

Covers changes for the Mod. "E" chiller regarding the VSD oil pump drive.

VSD Oil Pump Drive Overview

States that the VSOP drive in Mod. "E" YK chillers is the same as in Mod. "D".

Safety Shutdowns - Mod E Chillers

Pressure Setpoint Not Achieved

Details safety shutdown when the pressure setpoint is not met, replacing the "HIGH OIL FLOW" message.

VSOP Drive Okay Relay

Explains the function of the VSOP drive okay relay and its role in cycling shutdown detection.

Auto Re-settable Shutdowns

Refers to troubleshooting guide for auto-resettable shutdowns on Mod. "D" chillers.

Non Auto Resettable Shutdowns

Refers to troubleshooting guide for non-auto-resettable shutdowns on Mod. "D" chillers.

Diagnostic Software

Notes that diagnostic software no longer supports the VSOP drive directly.

Troubleshooting Guide (Mod E Chillers)

Blown Input Fuses or Status LED Not Lit

Troubleshooting steps for blown fuses or an unlit status LED on the VSOP drive for Mod E.

Control Center AUTOSTART, VSOP LED Flashing RED (Mod E)

Addresses AUTOSTART display and flashing red LED on VSOP drive for Mod E.

Control Center AUTOSTART, VSOP LED Constant RED (Mod E)

Troubleshoots AUTOSTART display and constant red LED on VSOP drive for Mod E.

VSOP Drive Won't Start, Status LED Constant RED (Mod E)

Diagnoses VSOP drive startup failure with a constant red LED for Mod E.

Oil Pressure and LED Status Issues (Mod E)

Oil Pressure Not Regulating to Setpoint (Mod E)

Troubleshooting steps for oil pressure regulation failure in automatic mode for Mod E.

Shutdown on Low Differential Pressure with Green LED (Mod E)

Addresses shutdown due to low differential oil pressure with a green VSOP drive LED.

VSOP Drive Daily Shutdown and Autostart (Mod E)

Troubleshoots daily shutdown and autostart of the VSOP drive.

Reverse Oil Pump Motor Rotation (Mod E)

Steps to correct reverse rotation of the oil pump motor.

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