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York YLAA0320SE User Manual

York YLAA0320SE
206 pages
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YLAA0195 - YLAA0515
AIR-COOLED SCROLL CHILLERS
WITH MICROCHANNEL CONDENSER COILS
STYLE A (50 HZ)
57 - 142 TON
Products are produced at a
f a c i l i t y wh o s e q u a l i t y -
management systems are
ISO9001 certified.
R-410A
Issue Date:
October 5, 2020
035-21911-001
AIR-COOLED SCROLL CHILLER
INSTALLATION, OPERATION, MAINTENANCE
Supersedes 150.72-NM3 (811) Form 150.72-NM3 (1020)

Table of Contents

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York YLAA0320SE Specifications

General IconGeneral
BrandYork
ModelYLAA0320SE
CategoryChiller
LanguageEnglish

Summary

General Safety Guidelines

Safety Symbols

Explains hazard alert symbols used in the document to highlight potential hazards.

Section 1 – General Chiller Information & Safety

Safety and Quality

Standards and compliance for chiller design, safety, and quality.

Responsibility for Safety

Outlines the primary responsibilities of individuals operating or working on the machinery.

Section 2 – Product Description

General System Description

Overview of the chiller's main systems including compressors and coolers.

Section 3 – Handling and Storage

Moving the Chiller

Instructions and safety considerations for moving the chiller unit.

Section 4 – Installation

Installation Checklist

Items to check before placing the units into operation.

Section 5 – Technical Data

Operational Limitations (English)

Specifications on operating limits for temperatures and flows.

Voltage Limitations

Absolute voltage limits to prevent compressor damage.

Physical Data (English)

Table detailing physical specifications for standard and high efficiency YLAA models.

Section 5 – Technical Data (Continued)

Electrical Information

Information related to electrical supply and voltage ranges for the micropanel.

Connection Wiring Diagrams - YLAA0195

Diagrams showing wiring connections for YLAA0195 models.

Electrical Notes

Detailed notes and explanations for electrical specifications and codes.

Connection Diagrams - YLAA0195

Diagrams illustrating various connection points for YLAA0195 models.

Weight Distribution and Isolator Mounting Positions

Guidelines for distributing weight and mounting isolators for chiller models.

Electrical Notes and Legend

Definitions of designations used in electrical diagrams and notes.

Elementary Wiring Diagrams - YLAA0220 - YLAA0515

Schematic diagrams showing basic electrical connections for YLAA0220-0515 models.

Wiring Diagrams

Introduction to the wiring diagrams section, covering elementary and connection types.

Connection Diagrams - YLAA0220 - YLAA0515

Diagrams showing wiring connections for YLAA0220-0515 models.

Section 5 – Technical Data (Continued)

Wiring Diagram - Power Supply

Diagrams illustrating power supply wiring configurations.

Wiring

General wiring diagrams showing component connections.

Section 6 – Commissioning

Commissioning

States that commissioning must be performed by authorized personnel only.

Section 6 – Commissioning (Continued)

Equipment Pre-Startup & Startup Checklist

Comprehensive checklist for pre-startup and startup procedures.

Checking Superheat and Subcooling

Procedures for calculating and verifying superheat and subcooling levels.

Unit Operating Sequence

Describes the sequence of operation for chiller startup and load management.

Pre-Startup Checking the System Prior to Initial Start (No Power)

Initial system checks to perform before powering on the unit.

Leak Checking

Instructions for performing leak checks on compressors, fittings, and piping.

Section 7 – Unit Controls

York Millennium Control Center

Overview of the microprocessor-based control system for liquid chillers.

Section 7 – Unit Controls (Continued)

“Status” Key

How to use the STATUS key to view chiller operating status and messages.

Unit Safeties

Details unit safeties that cause all running compressors to shut down.

“Entry” Keys

Explanation of the ENTRY keys for viewing and changing programmed values.

Program Key

Accessing and programming various operating parameters like cutouts and timers.

“Unit” Keys

Accessing and programming various unit options via the OPTIONS key.

Status Key Messages

Provides a quick reference list of status key messages for troubleshooting.

Print Key

How to obtain printouts of real-time data or history fault information.

Fault Safety Status Messages

Explains safety messages indicating system shutdowns due to exceeded thresholds.

Display/Print Keys

How to use DISPLAY/PRINT keys to retrieve system and unit information.

History Displays

Accessing unit and system operating parameters at the time of a safety shutdown.

“Setpoints” Keys

Accessing and programming cooling setpoints, schedules, and safeties.

Schedule/Advance Day Key

How to program the seven-day daily and holiday schedules for chiller operation.

Section 8 – Unit Operation

Capacity Control

Initiating the start sequence and evaluating cooling needs to regulate temperature.

Leaving Chilled Liquid Control

How the unit controls leaving chilled liquid temperature based on setpoints and ranges.

Section 8 – Unit Operation (Continued)

Leaving Chilled Liquid System Lead/Lag and Compressor Sequencing

How lead/lag options equalize run hours and sequence compressor operation.

Return Chilled Liquid Control

How the chiller stages compressors to match cooling load based on return water temperature.

Load Limiting

Feature to prevent unit loading beyond desired values, adjustable by compressor count.

Return Chilled Liquid System Lead/ Lag and Compressor Sequencing

Sequencing compressors for load/unload and lead/lag operations.

Section 8 – Unit Operation (Continued)

BAS/EMS Temperature Reset Using a Voltage or Current Signal

How to use voltage or current signals for remote temperature setpoint reset.

Section 9 – Service and Troubleshooting

Service Mode

Accessing and enabling Service Mode for unit configuration and diagnostics.

Section 9 – Service and Troubleshooting (Continued)

Checking Inputs and Outputs

Procedures for checking digital and analog inputs and outputs.

Troubleshooting

Common problems, causes, and solutions for chiller operation issues.

Section 10 – Maintenance

Compressors

Maintenance procedures for compressors, including oil level checks and analysis.

Section 10 – Maintenance (Continued)

Microchannel Coil Cleaning

Specific procedures and precautions for cleaning microchannel coils to avoid damage.

Yorktalk 2 Communications

Information on receiving and transmitting data using YorkTalk 2 communication protocol.

Bacnet, Modbus and Yorktalk 2 Communications

Information on reading and modifying chiller data via serial communication protocols.

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