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York YT Millennium User Manual

York YT Millennium
156 pages
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OPERATING & MAINTENANCE
MILLENNIUM
®
CENTRIFUGAL LIQUID CHILLERS
Supersedes: 160.55-O1 (604)
Form 160.55-O1 (920)
MODEL YT (STYLE J)
R-123 COOLING ONLY
WITH OPTIVIEW
CONTROL CENTER
FOR ELECTRO-MECHANICAL STARTER,
SOLID STATE STARTER and VARIABLE SPEED DRIVE
29509A
Issue Date:
September 18, 2020

Table of Contents

Questions and Answers:

York YT Millennium Specifications

General IconGeneral
BrandYork
ModelYT Millennium
CategoryChiller
LanguageEnglish

Summary

General Safety Guidelines

Important Safety Information

Crucial safety information to review before operating the equipment.

General Safety Practices

Outlines essential safety practices and hazard recognition for personnel.

Safety Symbols Explanation

Explains the meaning of symbols used to indicate hazards and important information.

Document Changeability and Revisions

Document Changeability

Information subject to change without notice by the manufacturer.

Revision Notes

Details technical changes made to the document in previous revisions.

Model Nomenclature

Model Number Breakdown

Explains how the model number denotes unit characteristics and features.

System Description and Operation

System Operation Overview

Overview of the chiller system and its basic operating principles.

System Operation Details

Detailed explanation of how the chiller functions during operation.

Capacity Control Mechanism

Explains how the chiller adjusts capacity using prerotation vanes for load variation.

OptiView Control Center

Control Center Introduction

Provides an overview of the OptiView Control Center's features and interface.

Remote Control Capabilities

Lists functions controllable remotely via EMS or ISN networks.

Software Versions Explained

Explains alpha-numeric codes representing software versions and components.

Control Center Interface Elements

Describes the display, keypad, soft keys, and start/stop switch.

Interface Conventions

Interface Overview

Explains how screens are presented and elements categorized.

Display Only Parameters

Describes read-only parameters shown on the chiller display screens.

Programmable Controls and Access

Details values and commands available for user modification via access levels.

Manual Controls and Navigation

Explains manual control functions and system screen navigation methods.

Chiller Languages and Input Ranges

Language Selection Options

Describes screen display language selection options available to the user.

Analog Input Ranges

Provides tables of valid display ranges for various analog input values.

Home Screen

Home Screen Overview

Provides a general description of the Home Screen display.

Home Screen Display Parameters

Lists parameters displayed on the Home Screen that cannot be changed.

Home Screen Programmable Controls

Details parameters on the Home Screen that can be modified by the user.

Home Screen Operations

Explains Login, Logout, Print, Message Clear, Warning Reset, and Navigation functions.

System Screen

System Screen Overview

Details the purpose and content of the System Screen.

System Screen Display Parameters

Lists parameters displayed on the System Screen without modification options.

System Screen Operations

Explains Current Limit, programmable settings, and navigation within the System Screen.

Evaporator Screen

Evaporator Screen Overview

Explains the cutaway view and purpose of the Evaporator Screen.

Evaporator Screen Display Parameters

Lists parameters displayed on the Evaporator Screen without modification options.

Evaporator Screen Operations

Covers programmable settings and navigation for the Evaporator Screen.

Condenser Screen

Condenser Screen Overview

Explains the cutaway view and function of the Condenser Screen.

Condenser Screen Display Parameters

Lists parameters displayed on the Condenser Screen without modification options.

Condenser Screen Operations

Covers programmable settings and navigation within the Condenser Screen.

Purge Screen

Purge Screen Overview

Explains the cutaway view of the Purge Tank and its displayed elements.

Purge Screen Display Parameters

Lists parameters shown on the Purge Screen that cannot be altered.

Purge Screen Operations

Details programmable settings and navigation for the Purge Screen.

Refrigerant Level Control Screen

Refrigerant Level Control Overview

Explains the cutaway view of the condenser and refrigerant level sensor.

Refrigerant Level Control Display Parameters

Lists parameters shown on the Refrigerant Level Control Screen.

Refrigerant Level Control Operations

Covers programmable settings and navigation for refrigerant level control.

Compressor Screen

Compressor Screen Overview

Explains the cutaway view of the compressor and its associated controls.

Compressor Screen Display Parameters

Lists parameters displayed on the Compressor Screen without modification options.

Compressor Screen Operations

Details programmable settings and navigation for compressor controls like vanes and VSD.

Hot Gas Bypass Screen

Hot Gas Bypass Overview

Explains the cutaway view of the Hot Gas Bypass Valve and its parameters.

Hot Gas Bypass Display Parameters

Lists parameters displayed on the Hot Gas Bypass Screen.

Hot Gas Bypass Operations

Details programmable settings and navigation for the Hot Gas Bypass control.

Surge Protection Screen

Surge Protection Overview

Explains the cutaway view of the compressor and surge protection parameters.

Surge Protection Display Parameters

Lists parameters displayed on the Surge Protection Screen.

Surge Protection Operations

Details programmable settings and navigation for surge protection features.

Surge Protection Settings

Covers Surge Sensitivity, Clear Surge Count, and Navigation options.

Pre-Rotation Vanes Calibration Screen

Vane Calibration Overview

Explains the screen used for calibrating pre-rotation vanes.

Vane Calibration Display Parameters

Lists parameters shown during vane calibration.

Vane Calibration Operations

Details programmable options and navigation for vane calibration.

VSD Tuning Screen

VSD Tuning Overview

Explains the screen used for tuning the Variable Speed Drive.

VSD Tuning Display Parameters

Lists parameters displayed on the VSD Tuning Screen.

VSD Tuning Operations

Details programmable settings and navigation for VSD tuning.

Oil Sump Screen

Oil Sump Overview

Explains the close-up view of the chiller oil sump.

Oil Sump Display Parameters

Lists parameters displayed on the Oil Sump Screen.

Oil Sump Operations

Details programmable settings and navigation for manual oil pump operation.

Mod "A" Solid State Starter Screen

Mod "A" SSS Overview

Explains the screen displaying information for the Mod "A" Solid State Starter.

Mod "A" SSS Display Parameters

Lists parameters displayed on the Mod "A" SSS Screen.

Mod "A" SSS Operations

Details programmable settings and navigation for the Mod "A" Solid State Starter.

Mod "B" Solid State Starter Screen

Mod "B" SSS Overview

Explains the screen displaying information for the Mod "B" Solid State Starter.

Mod "B" SSS Display Parameters

Lists parameters displayed on the Mod "B" SSS Screen.

Mod "B" SSS Operations

Details programmable settings and navigation for the Mod "B" Solid State Starter.

Variable Speed Drive Screen

VSD Screen Overview

Explains the screen displaying information for the Variable Speed Drive.

VSD Screen Display Parameters

Lists parameters displayed on the VSD Screen.

VSD Screen Operations

Details programmable settings and navigation for the Variable Speed Drive.

Variable Speed Drive Details Screen

VSD Details Overview

Explains the screen displaying more detailed information on the VSD.

VSD Details Display Parameters

Lists detailed parameters displayed on the VSD Details Screen.

VSD Details Operations

Details programmable settings and navigation for the VSD Details Screen.

Adaptive Capacity Control Details Screen

ACC Details Overview

Explains the screen displaying more detailed information on the ACC.

ACC Details Display Parameters

Lists parameters displayed on the ACC Details Screen.

ACC Details Operations

Details programmable settings and navigation for the ACC Details Screen.

Harmonic Filter Details Screen

Harmonic Filter Overview

Explains the screen displaying more detailed information on the Harmonic Filter.

Harmonic Filter Display Parameters

Lists parameters displayed on the Harmonic Filter Details Screen.

Harmonic Filter Operations

Details programmable settings and navigation for the Harmonic Filter.

Setpoints Screen

Setpoints Screen Overview

Explains the screen for programming common setpoints.

Setpoints Display Parameters

Lists parameters displayed on the Setpoints Screen.

Setpoints Operations

Details programmable settings and navigation for chiller setpoints.

Setup Screen

Setup Screen Overview

Explains the screen for general chiller configuration.

Setup Screen Display Parameters

Lists configuration parameters displayed on the Setup Screen.

Setup Screen Operations

Details programmable settings and navigation for system setup and configuration.

Diagnostics

System Configuration Screens

COMMS, PRINTER, and SALES ORDER Setup

Configure communications, printer settings, and view sales order information.

OPERATIONS and USER Settings

View operating parameters and configure user preferences and access levels.

Schedule Screen

Schedule Screen Overview

Explains the screen containing programmable schedule values.

Schedule Display Parameters

Lists parameters displayed on the Schedule Screen.

Schedule Screen Operations

Details programmable settings and navigation for the chiller's schedule.

User Screen

User Screen Overview

Explains the screen for defining custom user IDs and passwords.

User Screen Display Parameters

Lists parameters displayed on the User Screen.

User Screen Operations

Details programmable settings for user preferences and access levels.

COMMS Screen

COMMS Screen Overview

Explains the screen for defining communications parameters.

COMMS Screen Programmable Settings

Details settings for printer and COM 2 communication parameters.

Printer Screen

Printer Screen Overview

Explains the screen for defining printer communications parameters.

Printer Screen Display Parameters

Lists parameters displayed on the Printer Screen.

Printer Screen Operations

Details navigation options from the Printer Screen.

Sales Order Screen

Sales Order Overview

Explains the screen for defining sales order parameters.

Sales Order Display Parameters

Lists parameters displayed on the Sales Order Screen.

Sales Order Programmable Settings

Details programmable settings for sales order parameters.

Operations Screen

Operations Screen Overview

Explains the screen for defining general chiller operating parameters.

Operations Display Parameters

Lists parameters displayed on the Operations Screen.

Operations Programmable Settings

Details programmable settings for chiller operation.

History Screen

History Screen Overview

Explains the screen for browsing system faults.

History Display Parameters

Lists details of the last normal and fault shutdowns.

History Screen Operations

Covers programmable options and navigation for viewing historical data.

History Details Screen

History Details Overview

Explains viewing system parameters at the time of shutdown.

History Details Display Parameters

Lists the on-screen printout of system parameters.

History Details Operations

Details programmable options and navigation for history details.

Security Log Screen

Security Log Overview

Explains the screen listing setpoint changes.

Security Log Display Parameters

Lists the category, setpoint, and new value of changes.

Security Log Operations

Details programmable options and navigation for the security log.

Security Log Details Screen

Security Log Details Overview

Explains viewing details of logged setpoint changes.

Security Log Details Display Parameters

Lists description, time, date, access level, user ID, old/new values.

Security Log Details Operations

Details programmable options and navigation for security log details.

Trend Screen

Trend Screen Overview

Explains the X/Y graph format for trending selected parameters.

Trend Display Parameters

Lists parameters for graphical trending.

Trend Screen Operations

Details programmable options and navigation for trend display.

Trend Setup Screen

Trend Setup Overview

Explains configuring the trending screen parameters.

Trend Setup Display Parameters

Lists parameters for trending configuration.

Trend Setup Operations

Details programmable settings and navigation for trend setup.

Advanced Trend Setup Screen

Advanced Trend Setup Overview

Explains setting up start/stop triggers for data collection.

Advanced Trend Setup Display Parameters

Lists parameters displayed on the Advanced Trend Setup Screen.

Advanced Trend Setup Operations

Details programmable settings and navigation for advanced trend setup.

Common Slots Screen

Common Slots Overview

Explains the screen displaying slot numbers for trending.

Common Slots Display Parameters

Lists slot numbers of commonly monitored parameters.

Custom View Screen

Custom View Overview

Explains displaying selected parameters for troubleshooting.

Custom View Display Parameters

Lists parameters displayed on the Custom View Screen.

Custom View Operations

Details programmable settings and navigation for custom view.

Custom View Setup

Custom View Setup Overview

Explains selecting parameters for the Custom View Screen.

Custom View Setup Display Parameters

Lists available parameters for display selection.

Custom View Setup Operations

Details programmable settings and navigation for custom view setup.

Display Messages

Status and Run Messages

Lists messages indicating chiller state and running conditions.

Start Inhibit and Warning Messages

Lists messages preventing startup and general warnings.

Shutdown and Fault Messages

Lists routine, cycling, safety shutdowns, and specific fault messages.

Component-Specific Faults

Lists shutdown messages for LCSSS, VSD, and Harmonic Filters.

System Operating Procedures

Oil Heaters and Oil Level Check

Information on oil heater operation and checking oil level in the reservoir.

Chiller Start-Up Procedure

Steps to follow for preparing and starting the chiller.

Chiller Operation Details

Explains chiller operation, vane control, and capacity adjustments.

Condenser Water Temperature Control

Discusses condenser water temperature requirements for optimal chiller performance.

Checking Operation and Log Sheets

Periodic Operational Checks

Lists conditions to periodically check during chiller operation.

Operating Log Sheet Importance

Describes the importance of keeping a daily record of operating conditions.

Operating Inspections

Daily, Weekly, and Quarterly Checks

Lists inspections for daily, weekly, and quarterly maintenance schedules.

Semi-Annual and Annual Inspections

Lists maintenance tasks for semi-annual and annual service intervals.

System Purging and Shutdowns

Importance of System Purging

Explains why keeping the system free of moisture and gases is important.

Normal and Safety System Shutdowns

Discusses automatic shutdowns for system protection.

System Stopping Procedure

Outlines the procedure for manually stopping the chiller.

Extended Shutdown Procedures

Prolonged Shutdown Procedure

Details the procedure for shutting down the chiller for extended periods.

Startup After Prolonged Shutdown

Outlines the procedure for restarting the chiller after a long shutdown.

System Components Description - Compressor/Motor

Compressor Assembly Components

Describes the casing, compressor, bearings, internal gears, and lubrication system.

Motor and Control Features

Details capacity reduction, shaft seal, open motor, and motor terminal box features.

Lubrication System Details

Explains the oil pump, oil heater, shells, tubes, and water boxes of the lubrication system.

Chiller System Components

Describes cooler, condenser, refrigerant flow control, bursting disc, starters, and VSD.

Operational Maintenance

Oil Return System Function

Explains the function of the oil return system.

Dehydrator Replacement Procedure

Provides steps for replacing the dehydrator.

Charging the Unit with Oil

Oil Charging Procedure

Details the specific steps for charging the oil reservoir.

Troubleshooting

System Shutdown Causes Table

Lists causes of system shutdowns based on control center display.

Operating Analysis Chart

Analyzes operating symptoms, potential causes, and remedies for chiller issues.

Maintenance Procedures

Renewal Parts Information

Information on obtaining replacement parts.

Leak Testing and Pressure Testing

Procedures for testing the system for leaks and pressure.

System Pressure Table

Lists system pressures corresponding to vacuum levels for evacuation.

Evacuation and Dehydration

Vacuum Testing and Dehydration

Procedures for vacuum testing and dehydrating the refrigeration system.

Dehydration Operation Process

Explains the operation of the dehydration process using vacuum.

Refrigerant Charging

Refrigerant Charging Procedure

Procedures for charging the system with refrigerant, including vapor and liquid handling.

Refrigerant Charge Table

Lists refrigerant charge amounts for different chiller configurations.

Maintenance Procedures

Refrigerant Charge Check

Procedures for checking refrigerant charge during shutdown.

Refrigerant Handling for Repairs

Steps for handling refrigerant during system repairs.

Motor Meggering Procedure

Procedure for testing motor insulation resistance.

Condensers and Coolers Maintenance

General Maintenance and Water Treatment

Covers general maintenance, water treatment, and tube cleaning considerations.

Cooler and Condenser Specifics

Details cleaning procedures for cooler and condenser tubes, and fouling types.

Motor Insulation Resistance Graph

Tube Cleaning Procedures

Tube Cleaning Methods

Methods for cleaning cooler and condenser tubes.

Leak Testing for Tubes and Joints

Procedures for detecting tube leaks.

Preventive Maintenance

Compressor Maintenance Schedule

Details maintenance tasks for the compressor assembly.

Oil Filter and Pressure Testing

Specific procedures for the compressor oil filter and annual pressure testing.

Component Maintenance Schedules

Cooler, Condenser, and Purge Unit Maintenance

Maintenance for cooler, condenser, and purge unit based on intervals.

Oil Return System and Electrical Controls

Maintenance for oil return system and inspection of electrical controls.

OptiSave Energy Analyzer Feature

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